Category: Babbit White Metal Bearings

White Metal Bearings In Greece

Introduction:

White metal bearings play a crucial role in various industries, ensuring the smooth and efficient operation of machinery. When it comes to reliable white metal bearing solutions in Greece, RA Power Solutions stands as a trusted provider. With their expertise and cutting-edge technology, they offer high-quality bearing services that meet the diverse needs of industries across the country.

What are White Metal Bearings?

White Metal Bearings

White metal bearings, also known as Babbitt bearings, are designed to provide low friction, high load capacity, and excellent resistance to wear and tear. These bearings consist of a thin layer of white metal, typically made of tin, lead, and antimony, which is bonded to a steel or bronze backing.

White metal bearings in Greece are commonly used in applications where heavy machinery operates under extreme conditions, such as in power plants, marine engines, compressors, and industrial equipment.

RA Power Solutions Expertise:

White Metal Bearings

RA Power Solutions is a renowned provider of white metal bearing solutions, offering their expertise to customers in Greece. With a team of highly skilled technicians and engineers, they have the knowledge and experience to deliver reliable and durable white metal bearings in Greece. The company understands the unique requirements of different industries and provides customized solutions that meet specific needs.

State-of-the-Art Facilities:

RA Power Solutions boasts state-of-the-art facilities equipped with modern machinery and tools to manufacture and repair white metal bearings in Greece. Their facilities adhere to international quality standards, ensuring that the bearings are produced with precision and accuracy.

Additionally, their advanced infrastructure enables them to handle projects of varying complexities, from small-scale repairs to large-scale manufacturing.

Quality Assurance:

At RA Power Solutions, quality assurance is of utmost importance. The company follows stringent quality control measures throughout the manufacturing and repair processes. Their experienced technicians conduct thorough inspections and tests to ensure that the white metal bearings meet the required specifications and performance standards. By maintaining strict quality control, RA Power Solutions delivers bearings that offer reliable and long-lasting performance.

Repair and Reconditioning Services:

White Metal Bearings

In addition to manufacturing new white metal bearings in Greece, RA Power Solutions specializes in the repair and reconditioning of existing bearings. They employ advanced techniques and machinery to restore worn-out bearings to their original condition, saving clients both time and money.

Emergency Services and On-Site Support:

RA Power Solutions understands the importance of minimizing downtime in critical machinery. Hence, they offer round-the-clock emergency services to address urgent white metal bearing issues. Whether it’s a breakdown in a power plant or a marine engine failure, their dedicated team is ready to provide immediate assistance.

Moreover, they also offer on-site support, dispatching technicians equipped with portable machinery to minimize equipment transportation time and facilitate quick repairs.

Customer Satisfaction:

RA Power Solutions has earned a reputation for its commitment to customer satisfaction. By delivering reliable and efficient white metal bearings, the company has garnered a loyal customer base in Greece. Their customer-centric approach, coupled with prompt and effective services, ensures that clients receive the best possible solutions tailored to their specific needs.

Conclusion:

When it comes to white metal bearings in Greece, RA Power Solutions emerges as a reliable partner for industries across the country. With their expertise, advanced facilities, and commitment to quality, they deliver high-performance white metal bearings that optimize machinery operation.

Whether it’s manufacturing new bearings, repairing existing ones, or providing emergency support, RA Power Solutions stands as a trusted name in the industry, ensuring the smooth functioning of critical machinery in Greece.

Please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Bearing | Bush Manufacture

RA Power Solutions is the manufacturer of white metal Lining Bearing bushes. These bushes are used in heavy hydraulic machines, engines, compressors, and heavy equipment. 

The main specification of a white metal bearing bush is as follows: 

We have recently executed an order to manufacture white metal Lining bearing bushes having a bearing block outer diameter of 490 mm and a bearing block length of 980 mm. 

White Metal Bearings Lining after Machining
White Metal Bearings Lining after Machining
White Metal Lining Bearing Bush development and manufacturing
White Metal Lining Bearing Bush development and manufacturing
White metal bearing bushes after manufacturing as per the Drawing provided by client
White metal bearing bushes after manufacturing as per the Drawing provided by the client

Development & Manufacturing of White Metal Bearing Bush

We develop, supply, and manufacture babbitt white metal/bush as per the drawing given by our client. 

In case the drawing of the bearing is not available to the client we undertake the reverse engineering process and prepare the drawing based on the sample given to us. The bearing is developed & manufactured according to the sample. 

RA Power Solutions also has the facility of sending technicians to the site along with CAD-CAM engineers who prepare the drawing of the bearing on the spot. This facility of deputation of CAD-CAM engineers is appreciated by heavy engineering industries, cement, steel, power plants, etc all over the world as their plants & machinery are old.

For more information on bearing manufacturing company, white metal bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Bearing bushes Ready for Dispatch
Bearing bushes Ready for Dispatch


White Metal Lining Bearing
White Metal Lining Bearing
White metal bearing bushes Ready for Export
White metal bearing bushes Ready for Export

Babbitting Services for Old Bearings | Manufacturing of New Babbitt Bearings

We extend professional services for the repair of old bearings up to 1500 mm in diameter. All the bearings are rebabbitted by centrifugal casting. The approved procedure for remetalling white metal bearings is followed the gist of which is as follows:-

PROCEDURE FOR REBABBITTING OF OLD BEARINGS:-

  • Removal of old white metal from steel casing under the regulated temperature.
  • Inspection of a crack in steel casing or bearing after removal of Babbitt white metal.
  • The crack detection is done by MPI and dye-penetrant test.
  • We give great importance to shot blasting/sandblasting of steel casing. This is done in the special-purpose shot blasting machines.
  • Checking the hardness of the steel casing and again checking for cracks after the shot blasting process.
  • Selection of a high grade of Babbitt metal, we prefer the use of a higher grade of Babbitt metal than the existing one to enhance the life of bearings.
  • Centrifugal casting of Babbitt white metal.
  • Inspection of bonding of Babbitt white metal with steel casing by ultrasonic and dye-penetrant test.
  • Rough machining, final machining, and maintenance of tolerances strictly as per the drawing on CNC machines supported with DRDO.
  • Final inspection and preparation of reports.

THE REBABBITTING OF OLD BEARINGS AND MAINTENANCE OF BEARINGS IS UNDERTAKEN FOR THE FOLLOWING:-

The most highly recommended repair procedure for large steam and hydro turbine generator equipment. Centrifugal casting is the method used to obtain maximum bond strength in the recasting process of Babbitt bearings. Other casting methods (Static casting, TIG and Puddling, and Metalizing) are also available for:

  • Fan Bearings
  • Motor Bearings
  • Ball Mill Bearings
  • Tilt Pad Bearings
  • Thrust Shoes
  • Pillow Blocks
  • Hydrogen Seals
  • Engine bearings comprising main and crankpin bearings
  • Alternator bearings for high-capacity engines, turbines, rotors, and various applications.

We provide rebabbitting services in countries like Australia, Bangladesh, Cambodia, Chinese Mainland, Hong Kong, Indonesia, Japan, Malaysia, Maldives, Myanmar, New Caledonia, New Zealand, Philippines, Singapore, South Korea, Sri Lanka, Thailand, Vietnam, Afghanistan, Bahrain, Iraq, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, Syria, United Arab Emirates, Yemen, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

He is one of the most enthusiastic professionals and has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on white metal rebabbitting services, bearing remetallic, babbitting of white metal bearing, and remetalling white metal bearings, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Ingots | White Metal Babbitt | Manufacturer and Exporter

Babbitt white metal of different grades as per international standards and specifications is manufactured by RA Power Solutions. The Babbitt metal is generally used as a thin layer of coating in bearings, pads, and other applications.

The Babbitt white metal is considered to be soft and is applied generally when the diameter of the shaft and the load from the bearing are high. The main advantage of applying Babbitt white metal is that it has a long life, less friction, excellent lubrication properties, and can be repaired easily. The Babbitt white metal is manufactured and exported by us to various countries. The grade and specifications of Babbitt ingots vary from customer to customer and application.

We are giving below the common grades of Babbitt white metal ingots manufactured by us giving their metallurgical composition and basic properties.

The illustration is given below of different grades of Babbitt white metal ingots manufactured by us. We can also manufacture the Babbitt white metal ingots strictly as per the customer’s specific requirements.

Babbitt white metal grades:-

Industry Names ASTM Grade Comments Sn Pb Cu Sb
No. 1 1   90–92 ≤ 0.35 4–5 4–5
Nickel Genuine 2 Most common and industry standard for bearing lining. 88–90 ≤ 0.35 3–4 7–8
Super Tough 3   83–85 ≤ 0.35 7.5–8.5 7.5–8.5
Grade 4 4   74–76 9.3–10.7 2.5–3.5 11–13
Grade 11 11   86–89 ≤ 0.35 5–6.5 6–7.5
Heavy Pressure 7   9.3–10.7 72.5–76.5   14–16
Royal 8   4.5–5.5 77.9–81.2   14–16
Grade 13 13   5.5–6.5 82.5–85   9.5–10.5
Durite 15   0.8–1.2 79.9–83.9   14.5–17.5

Quality and pricing of Babbitt white metal ingots

For the heavy-duty bearings manufactured by us up to 1500 mm diameter, we use the white metal which is manufactured in-house. The quality of Babbitt metal is proven and is exported all over the world.

India is considered one of the largest producers of tin and our prices for Babbitt white metal ingots are the lowest in the world.

We export Babbitt white metal to countries like Argentina, Armenia, Australia, Chad, Chile, Djibouti, Eritrea, Estonia, Guyana, Indonesia, Laos, Latvia, Lithuania, Madagascar, Mauritania, Mexico, Namibia, Nepal, North Korea, Norway, Oman, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). He is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Bearing | Turbine Bearing Repair of 120 MW

Turbine Journal Bearing Manufacturer

RA Power Solutions undertakes Rebabbitting of Babbitt white metal bearings for last more than 41 years of thrust, crankpin, and main journal, turbine, rotor, and alternator bearings for all applications up to 1500 mm diameter.

At RA Power Solutions, we take pride in our expertise as a turbine journal bearing manufacturer and our ability to provide exceptional repair services for Babbitt white metal bearings.

In this blog post, we highlight our recent accomplishment in Nigeria, where we successfully repaired a 120 MW turbine bearing. Our team of highly skilled technicians and advanced facilities enabled us to overcome the challenges and restore the bearing’s functionality efficiently.

Read on to learn more about our expertise as a turbine journal bearing manufacturer, turbine bearing repair of 120 MW, and how we handled this complex repair project.

OUR EXPERIENCE IN REBABBITTING OF WHITE METAL BEARING:-

  • Extending the services of Rebabbitting and repair of white metal bearings all over the world for more than 41 years.
  • The Rebabbitting of Babbitt white metal bearings up to 1500 mm is executed strictly by centrifugal process ensuring strong bonding between the Babbitt white metal and steel base of the bearing.
  • In-house machining facilities with an accuracy of 10-20 microns are achieved.
  • Regularly undertaking Rebabbitting assignments of prestigious organizations from the field of nuclear power stations, high-capacity turbines and generators, and main and auxiliary engines.
  • Facilities for metallurgical analysis of Babbitt white metal and expert recommendation for enhancing the quality of Babbitt white metal for an increase in service life.
  • All bearings are subject to strict quality control norms by experienced technicians for hardness tests, crack checks by MPI, dimensional checks, and ultrasound for bonding.

REPAIR OF 120 MW TURBINE BEARING UNDERTAKEN FOR A LEADING NIGERIAN STEEL COMPANY:-

We were approached by a leading steel company based in Nigeria to undertake the Rebabbitting of a white metal turbine bearing having a capacity of 120 MW. They have been getting previously the repairs done by a company based in Europe which failed in a short duration of operation, never gave satisfactory performance, and charged exorbitantly.

RA Power Solutions undertook the successful repair of rebabbitting of the 120 MW turbine bearing.

THE DETAILED MAIN DIMENSIONS OF THE TURBINE BEARING ARE MENTIONED BELOW:

S. NODimensions of Turbine Bearing  
1Nominal Bore315 mm
2Width of Bearing257 mm
3OD of Bearing445 mm
4Height of bearing 260 mm
5Finishing bore diameter315.42+0.02-0.00mm
6Weight150 kg

ON RECEIPT OF BEARING FROM NIGERIA IT WAS THOROUGHLY INSPECTED FOR THE FOLLOWING:-

  • The old white Babbitt metal was removed under a controlled temperature.
  • Shot blasting of the bearing shell was undertaken.
  • The hardness of the inner diameter was checked.
  • Crack detection by MPI and dye-penetration test was undertaken of bearing steel casing.
  • A crack detection test by ultrasound method was done before and after Rebabbitting.
  • Ultrasound was again done to check the bonding of Babbitt white metal with steel casing.
  • Assistance was provided in the transportation of heavy bearings to our works for white metal rebabbitting from other countries.
  • We provide complete assistance in the export of damaged bearings and return of bearings to the end-user after turbine bearing repair.
  • We have a definite advantage of our location as we are only 30 30-minute drive from New Delhi International Airport.
  • Our plant is also close to the dry port of New Delhi, in case our client wants to dispatch the bearing by sea.

EMERGENCY SERVICES WERE EXTENDED FOR THE REPAIR OF THE WHITE METAL BEARING.

We are geared up to extend 24/7 white metal Rebabbitting services and can assure the fastest delivery possible. We are also respected and known for the reasonable pricing.

Damage bearing of 120 MW turbine for white metal rebabbitting
Damage Bearing of 120 MW Turbine For White Metal Rebabbitting
Turbine bearing before rebabbitting of white metal
Turbine Bearing Before Rebabbitting of White Metal
Turbine bearing after white metal rebabbitting
Turbine bearing After White Metal Rebabbitting
Turbine bearing 120 MW after babbitt white metal repair
Turbine bearing 120 MW After Babbitt White Metal Repair
Babbitt white metal bearing repair
Babbitt White Metal Bearing Repair
Babbitt white metal bearing after rebabbitting
Babbitt White Metal Bearing After Rebabbitting

As a trusted turbine journal bearing manufacturer, our successful repair of the 120 MW turbine bearing in Nigeria exemplifies our commitment to providing reliable and efficient solutions for complex bearing repair projects.

With our expertise, advanced technology, and dedication to quality, we continue to support the power generation industry by delivering exceptional repair services for Babbitt white metal bearings. Contact us today to discuss your turbine bearing requirements and experience the excellence of our manufacturing and repair services.

We have been regularly undertaking Rebabbitting of white metal bearings for reputed steel, fertilizer, and shipping companies based in countries like Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Italy, Luxembourg, Netherlands, Portugal, Spain, Sweden and United Kingdom, Nigeria, Srilanka, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

He is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on babbitt bearing and turbine journal bearing manufacturers,  please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Journal and Thrust Bearing Manufacturer | Babbitt White Metal Bearings | RA Power Solutions

RA Power Solutions manufactures and undertakes repairs of Babbitt white metal bearings ranging in diameter from 60 mm to 1500 mm.

The bearings have been manufactured by us for more than 41 years and are supplied to leading companies all over the world. The types of bearings manufactured by us are as follows:-

THRUST BEARING AND JOURNAL BEARING MANUFACTURING:-

  • Mechanical tilting pad bearing
  • Hydroelectrical turbine bearings
  • Bearings for high-capacity alternators and rotors
  • Bearings for the crank pin and main journal of diesel engines, compressor, and rotatory equipment.
  • Thrust bearings

BABBITT WHITE METAL MANUFACTURING PROCESS:-

The bearing steel casing is manufactured out of the forging or alloy casting depending on the client’s requirement and application.

Selection of Babbitt white metal is done according to our experience, applications, or as per the client’s specifications.

  • Machining of the bearing shell is done on DRDO-equipped CNC machines.
  • Babbitting of white metal is done by a centrifugal process.
  • Final machining is undertaken strictly as per the specifications and tolerances stipulated.
  • Final inspection before dispatch is undertaken by experienced engineers in the quality control department.

REVERSE ENGINEERING, DEVELOPMENT, AND BEARING MANUFACTURER

  • We are experts in the development and bearing manufacturer either from the sample or from the drawing provided to us by the client.
  • We have a housing facility to prepare a drawing of the old bearing on the latest version of the cad-cam and develop the drawing based on which the new bearings are manufactured.
  • Our experienced technicians take the dimensions of old bearings and incorporate them while preparing development drawings.
  • We use all the instruments which are calibrated for taking the measurements of old bearings.

THE ADVANTAGE OF THE DEVELOPMENT OF A NEW WHITE METAL BABBITT BEARING FROM THE SAMPLE OF OLD BEARING:-

  • It is generally known that as the heavy engineering plants are getting old, they need to replace the bearings. It is rather impossible to arrange new bearings from the manufacturer of the main equipment as they have either closed their unit or discontinued the particular model of the equipment.
  • We have assisted hundreds of clients based all over the world by developing and manufacturing new white metal bearings according to the sample or the drawing furnished by them.
  • We can also depute our service engineer equipped with instruments and cad-cam software to prepare the manufacturing drawing onsite, in case it is not possible to remove the bearing and transport it to our works.

GUARANTEED PERFORMANCE AND LONG LIFE OF BABBITT WHITE METAL:-

All bearings developed and manufactured by us are guaranteed for satisfactory performance. Delivery in a short time is possible.

We are well-known for our competitive prices and international standard of quality.

White metal babbitt bearing manufacturing
White metal babbitt bearing manufacturing
Turbine bearing development and manufacturing
Turbine bearing development and manufacturing

We have been regularly exporting the bearings to Bahrain, Bangladesh, Bhutan, Brunei, Burma, Cambodia, East Timor, Georgia, Hong Kong, India, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Malaysia, Mongolia, Nepal, North Korea, Oman, Papua New Guinea, Philippines, Qatar, etc.

RA Power Solutions is a distinguished and reputable bearings manufacturer, setting industry standards with its unwavering commitment to precision engineering, superior quality, and innovative solutions

White metal babbitt bearing of 120 MW turbine
White metal babbitt bearing of 120 MW turbine
Turbine bearing after manufacturing as per the sample provided by client
Turbine bearing after manufacturing as per the sample provided by the client

Leading bearings manufacturer, RA Power Solutions, delivers high-performance and precision-engineered bearings for diverse industrial applications. Explore our quality range for efficient machinery operations.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information regarding the bearings manufacturer, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearing by two most popular processes described in brief as follow:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearing by centrifugal casting process is most popular and results in high quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have inhouse facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated there off. We as a repair company understand the importance of maintaining the critical dimensions specially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control  which include following:-

  • MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
  • We do not accept the presence of any crack in the bearing steel shell. In case of crack observed, either the bearing shell is rejected or in consultation by our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
  • Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
  • Dimensional inspection for taper, ovality and all critical dimensions important from the assembly point of view are thoroughly checked.
  • 24X7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings specially which are delivered to us for the repairing process. We work on a 24X7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 minutes drive from New Delhi international airport.

The import and export of white metal babbitt bearings after repairs is organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White Metal Bearings in Singapore

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professional and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing of Babbitt White Metal Generator Bearing for BEZ Alternator

RA Power Solutions Pvt. Ltd. was approached by a company based in the USA regarding the development and manufacturing of Babbitt white metal BEZ generator bearing. The BEZ generator bearing is fitted on a CKD Skoda diesel generating set. The generator shaft developed ovality due to continuous running of the diesel generating set which is almost 30 years old. The BEZ  alternator bearing got damaged and as per the technicians required replacement. The CKD Skoda manufacturing plant has been shut down for the last 25 years and RA Power Solutions was approached to develop the bearing.

Major technical details of BEZ generator white metal Babbitt bearing

S.NO Description Standard Dimensions (with tolerance as Per Drawing)
1. Bearing bore ID 194.28mm
2. Bearing collar ID  
3. Bearing total width 228.50mm
4. Bearing working area width with Radius 202.90mm
5. Bearing working area width without Radius  
6. Bearing OD Dia collar Side 298.67mm
7. Bearing OD Dia In Centre 371.68mm
BEZ Alternator Bearing
BEZ Alternator Bearing Under Machining Process
BEZ alternator bearing
BEZ Alternator Bearing before manufacturing
BEZ Generator Bearing
BEZ Generator Bearing

The white metal grade for the babbitting of bearing used is 84 grade. Development and manufacturing of BEZ Alternator Babbitt white metal bearing.

Considering the urgent requirement of the client, RA Power Solutions took up the production of the bearing as a top priority. The shell of the bearing was forged due to the non-availability of the raw material. After machining, the babbitting of the white metal was undertaken by a centrifugal process which ensures that the bonding of Babbitt metal with the steel lining is strong and is dense. The final machining of the bearing was undertaken and all the dimensions were maintained as per the drawing submitted by the client.

RA Power Solutions’ capability of manufacturing Babbitt white metal bearings. We are a specialist in manufacturing Babbitt white metal bearings up to 1500 mm outer diameter. Our machines and processes are designed for handling bearings with different diameters including the equipment to undertake the babbitting of white metal by centrifugal process. We are experts in developing the bearing by doing reverse engineering based on the sample of bearing provided to us or manufacturing of bearing as per the drawing.

BEZ alternator bearing under manufacturing
BEZ alternator bearing under manufacturing
BEZ alternator bearing
BEZ Alternator Bearings before manufacturing
BEZ alternator bearing
BEZ Alternator Bearing Under Process

The type of Babbitt white metal bearings manufactured by us generally fall into these categories:-

  • Diesel engines
  • Generators
  • Alternators
  • Turbines
  • Gearboxes
  • Rotors
  • Pumps
  • Compressors
  • Propellers
  • Shaft bearings
  • Pad type bearings

Our main challenge is to develop and manufacture bearings for the equipment which are discontinued by the manufacturer and are no more available to our clients.

BEZ alternator bearing
BEZ Alternator Bearing After Machining
BEZ alternator bearing
BEZ Generator Bearings After Machining

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information regarding BEZ Alternator babbitt white metal bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Foremost Manufacturing Company of Babbitt White Metal

What is Babbitt Metal?

Babbitt is an extraordinary metal designed for use as a bearing due to its heat resistance and durability. It is comprised of varying percentages of copper, antimony, tin, and other alloys. Babbitt metal is utilized as a bearing surface in a plain bearing and bearings are used for different applications in Industry. White metal is a soft alloy developed by Issac Babbitt.

It is utilized to line cast iron. White metal or babbit metal can be either tin or lead-based.  This babbitting metal is soft and can be utilized in engines, turbines, alternators, etc. Babbitt metal or white metal can also be utilized as a rolling contact surface in friction bearings due to excellent load-bearing properties. The white metal has the property of excellent bonding.

RA Power Solutions is a leading manufacturer of Babbitt white metal as per the International standard and grades. we are quality-conscious and supply Babbitt Metal supported with metallurgical reports and guarantees. These white metals can be easily cast and are giving satisfactory results to our clients based all over the world.

Babbitt White Metal                                                Babbitting Metal 

Babbitt White MetalBabbitting Metal

What is Rebabbitting?

This process protects the bearing surface and brings back the worn-out bearing dimension through recasting of white metal is called rebabbitting. We also undertake rebabbitting of old worn-out white metal bearings and manufacturing of new bearings up to 1500 mm in diameter.

More about RA Power Solutions:

Our team of experienced technicians has marvelous knowledge about babbitting metal and their uses and that makes us the best white metal manufacturers all over the world. The equipment used for their manufacturing is as per technological world needs and demands.  White babbit metal is used for different applications that include power plants engines etc. We supply babbitt white metal of distinct grades to countries like Germany, Denmark, the United Kingdom, Saudi Arabia, Greece, Iran, Bangladesh, etc. We provide white Babbitt metal with the best price all over the world.

We also supply white metal babbitt bearings all over the world. Our team members are capable of handling bearings of different sizes. Here at our company we also provide services related to the repair of old bearings. In that repair work, we follow a splendid process.

Babbitt White Metal under Machining        Turbine Bearing

Babbitt White Metal under MachiningTurbine Bearing

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Manufacturing Company

Welcome to RA Power Solutions, the Babbitt white metal manufacturing company and your trusted partner in high-quality white metal bearings and expert solutions. With years of experience and a dedication to excellence, we specialize in the manufacturing and supply of superior Babbitt white metal products.

Our commitment to quality, precision, and customer satisfaction sets us apart as a leading Babbitt white metal manufacturer in the industry. In this blog post, we will explore the importance of white metal bearings, the manufacturing process, and the services we offer.

Babbitt white metal is used as a bearing material for crankshafts, turbines, alternators, pumps, and all rotatory equipment. Babbitt metal or babbitt white metal was invented in 1839. It also has properties that mark it as a fine material to use in plain bearing, bimetal, etc. The alloys that are utilized in white metal bearings are known as babbitt metals. We manufacture babbitt white metal of discrete grades that are utilized for rebabbitting of old bearings, and manufacturing of new bearings for heavy rotating equipment.

Selection of Babbitt Metal:-

The selection of babbitt material for the manufacturing process of white metal bearing is based on many technical characteristics like dimensions, application, load characteristics, RPM of the shaft, etc. For us, the important thing is the quality of white metal or babbitt metal that is utilized for rebabbitting of the bearing.

Babbitt white metal manufacturing company
Babbitt White Metal With Tin % of 83.2
Babbitt white metal manufacturing company
Babbitt White Metal with 80% Tin

RA Power Solutions Pvt. Ltd. knows the importance of babbitting metal that is utilized in the manufacturing of heavy-duty bearings. Our company uses the babbitt white metal that is in house produced by us and we export bearings all over the world. Superior quality of bearings produced by us is attainable due to manufacturing of white babbitt metal as per chemical composition that is mentioned in the international standard manual. We are the leaders in Babbitt white metal manufacturing.

Our dedication and sincerity for the high quality of Babbitt white metal produced by us attract customers to our company. We make sure that white metal babbitt bearings and raw metal manufactured by us meet international standards and are fruitful for every customer of us. All white metal bearings are centrifugally cast.

Our technicians and other members are doing their best jobs to satisfy clients with our services all over the world.

Babbitt white metal manufacturer
Babbitting Metal
White metal bearing
Babbitt White Metal Manufactured

When it comes to white metal bearings, Babbitt White Metal Manufacturing Company stands out as a trusted partner, offering exceptional products and services. With our expertise in the manufacturing process, commitment to quality, and dedication to customer satisfaction, we are the go-to choice for industries seeking reliable white metal-bearing solutions. Contact us today to experience the superior performance and longevity our Babbitt white metal bearings bring to your operations.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

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