Diesel Engine Overhaul & Repair | Engine Maintenance | Marine & Power Plant Diesel Engine Repair & Maintenance by RA Power Solutions

Diesel Engine maintenance, overhaul, repair & replacement of Crankshaft is undertaken by RA Power Solutions through the experienced technicians. We leaders in providing Engine maintenance & overhaul services for the last 4 decades.

The main advantage of assigning a job of Diesel Engine Overhaul & Repair, Engine maintenance to RA Power Solutions is that we are experts in undertaking the onsite repair of Crankshaft, Engine block and all major services including repair of damaged casting. Metal locking & Metal Stitching, Rebabbitting of white metal bearing, alternator services are offered in house this reduces the downtime of the engine.

Diesel Engine Overhaul & Repair
Diesel Engine Overhaul & Repair

All our technicians carry valid Indian CDC & can execute the Diesel Engine Overhaul & Repair, Marine & Power Plant Diesel Engine Repair & maintenance while sailing.

Reconditioning of Connecting Rods
Reconditioning of Connecting Rods

We are giving below details of an overhaul of Wartsila 12V32 Engines executed in Panama, South America in November 2015.

Description:

I) Dismount and overhaul all cylinder heads, grind the valves and replacement all valve guide O ring seals. Checked cylinder heads leakage and pressure testing of all heads at 5 bar

II) Overhaul the charged air coolers, Jacket water, and lubricating oil Alfa Laval plate heat exchangers.

III) Dismount and overhaul all ABB turbochargers, renewed the compressor and turbine side bearings.

IV) Withdraw all the pistons, took piston clearances and check and cleaned piston ring landing and renewal of piston rings gudgeon pins and big end bearings.

V) Clean inspect and de-glaze the cylinder liners. Replaced 7 bad liners

VI) Took Crank web deflection measurements after the renewal of main bearings.

Inspection of Bearings on Board a Vessel
Inspection of Bearings

VII) Polished the crankshaft and renewed all main and big end bearings shells.

VIII) Dismount and overhaul all fuel injectors and pressure tested the nozzles

IX) Dismount and overhaul the fuel pumps and replacement of delivery valves, plunger, and barrels.

X) Set the valves tappet clearances.

XI) Dismount and overhaul of both seawater and jacket water pumps replaced the mechanical seals and ball bearings.

Inspection of Connecting Rods
Inspection of Connecting Rods
Inspection of Heat Exchanger and Gas Plates
Inspection of Heat Exchanger and Gas Plates

 

 

 

 

 

 

 

The above engines after repair and maintenance job undertaken by RA Power solutions are operating satisfactorily.

The author is Mr. Raj Shahani Managing Director of RA Power Solutions having experience of almost four decades of working on high capacity diesel engines, turbines, and rotary equipment.

For more information, please email us on info@rapowersolutions.com or Call us on +91 – 124 – 437 8292, +91 9213604692

Diesel Engine maintenance, overhaul, repair & replacement of Crankshaft is undertaken by RA Power Solutions through the experienced technicians. We leaders in providing Engine maintenance & overhaul services for the last 4 decades. The main advantage of assigning a job of Diesel Engine Overhaul & Repair, Engine maintenance to RA Power Solutions is that we … Continue reading “Diesel Engine Overhaul & Repair | Engine Maintenance | Marine & Power Plant Diesel Engine Repair & Maintenance by RA Power Solutions”

Overhauling of Diesel Engine | Diesel Engine Repair by RA Power Solutions

Overhauling and Maintenance of Diesel Engine undertaken as per the manufacturer’s recommendations is of great importance for the satisfactory performance of the main engine and auxiliary engines on board a vessel and installed in power plants.

RA Power Solutions undertakes complete overhaul, maintenance, and repair of engine and have experience of more than 40 years in this field. We have a team of technicians and engineers who have experience and have worked with the reputed engine manufacturers.

Inspection & Repair of High Capacity Engine
Inspection & Repair of High Capacity Engine

We follow the guidelines mentioned in the maintenance manual of the engine manufacturer’s religiously which enhances the life of the engine and results to the satisfactory performance.

Repair of MAN Engine is in Process
Repair of MAN Engine is in Process

The main advantage of engine overhaul and engine maintenance services extended by RA Power Solutions is that we have in-house facilities for reconditioning of major components like crankshaft, engine block, connecting rods, cylinder heads, cylinder liners, etc. We also undertake rebabbitting of white metal bearings, crack repair of cast iron and Aluminium components by metal locking and metal stitching process.

Inspection of Engine Bearings
Inspection of Engine Bearings
Inspection & Repair of Cylinder Liners
Inspection & Repair of Cylinder Liners

 

 

 

 

 

 

 

The reconditioning of the parts and overhaul of the engine remains the responsibility of RA Power for which we stand guarantee. We promise following for engine overhaul and engine repair services:

I) The highest quality of engine overhaul and engine repair services.

II) Expertise in calibration and replacement of crankshaft

III) The fastest possible turnaround time due to the experience of our technicians.

IV) Constant improvement in the overhaul of the diesel engine and diesel engine repair services.

V) Dedicated customer service staff available 24X7 with valid CDC.

VI) We have a record of repair, overhaul, and maintenance of over 10000 Engines.

Repair of Diesel Engine while Vessel is Sailing
Repair of Diesel Engine while Vessel is Sailing

Overhauling and Maintenance of Diesel Engine undertaken as per the manufacturer’s recommendations is of great importance for the satisfactory performance of the main engine and auxiliary engines on board a vessel and installed in power plants. RA Power Solutions undertakes complete overhaul, maintenance, and repair of engine and have experience of more than 40 years … Continue reading “Overhauling of Diesel Engine | Diesel Engine Repair by RA Power Solutions”

Reconditioned Connecting Rod Low Priced by RA Power Solutions

Connecting rods are removed from the engines which are no more in operation or from ship breaking yard.

The connecting rods are thoroughly inspected in our plant by experienced technicians and are reconditioned. Each reconditioned connecting rod goes through the quality procedure which are strictly followed and records are maintained.

Reconditioned Connecting Rod of CAT 3616
Reconditioned Connecting Rod of CAT 3616

We have ready stock available of new and reconditioned connecting rods for following diesel engine:

Wartsila , Daihatsu , MWM , Caterpillar , MaN , MaK , B&W , Sulzer , Bergen , Detroit Diesel , Stork Werkspoor , Pielstick , Deutz , Yanmar , MTU , Cummins , Nohab Polar , Caterpillar , Mitsubishi , Yanmar , MaK 551 , MaK 552 , MaK 453 , MaK 451 AK , MaK 452 AK , Deutz 540 , Deutz 358 , Deutz 350, Pielstick PC 2.2 PC 2.5, Wartsila 524 ,Wartsila 824 TS, Sulzer 6 AL 25/30, Sulzer 5 AL 25/30 MWM TBD 484, MaN 40/54 , MaN Sulzer 12 ASV 25/30 , Sulzer 16 ZV 40/48 , Deutz BV 16M 540 , B&W 6L 45 GFCA, MAN B&W 55/GF, CAT D353, B&W 5T23LH, Daihatsu 6 PST 26D, Daihatsu 6 PSHTb 26M, Mak 6MU 451 AK, Deutz 6M 628, Caterpillar 3512, Deutz BV 12M 628, MWM TBD 234, WICHMANN 5AX, SKL 8NVD 48A-2U, Pielstick PC 2.2 LNR, Caterpillar 3508 and more.

All the new and reconditioned connecting rods supplied by us are subject to strict quality control, guaranteed for satisfactory performance and are priced lowest in industry.

We also undertake repair of connecting rods strictly as per the specifications and tolerances stipulated by the manufacturer of the engine in the manual. Since all the dimensions are maintained and checked as per the manual, the connecting rod after repairs is as good as new and has same life cycle. All the repairs are guaranteed.

Reconditioned Connecting Rod of MAN Engine
Reconditioned Connecting Rod of MAN Engine
Reconditioned Connecting Rod of Wartsila Engine
Reconditioned Connecting Rod of Wartsila Engine
Lower Part of Reconditioned Connecting Rod
Lower Part of Reconditioned Connecting Rod
M453AK Connecting Rod
M453AK Connecting Rod

Connecting rods are removed from the engines which are no more in operation or from ship breaking yard. The connecting rods are thoroughly inspected in our plant by experienced technicians and are reconditioned. Each reconditioned connecting rod goes through the quality procedure which are strictly followed and records are maintained. We have ready stock available … Continue reading “Reconditioned Connecting Rod Low Priced by RA Power Solutions”

Reconditioned Connecting Rods for Sale – RA Power Solutions

Mirrlees Blackstone K Major Connecting Rod
Mirrlees Blackstone K Major Connecting Rod

In case of outdated and discontinued model of high capacity diesel engine. The manufacturers do not maintain the stock of connecting rods. In this situation the best option for the diesel engine installation is to replace the defective connecting rods with the reconditioned and calibrated connecting rods.

RA Power Solutions Pvt. Ltd. has experience of more than 36 years of reconditioning connecting rods. Trained technicians undertake the reconditioning and repair of connecting rods with the help of special purpose machine which have been designed and developed for the repair of connecting rods.

Each connecting rod after re-conditioning is inspected by the senior engineer and calibration report is prepared. We have exported more than 10,000 connecting rods all over the world. We maintain inventory of connecting rods for following engine:

  • MAN-B&W                                                           

    Connecting Rod of MAN engine
    Connecting Rod of MAN engine
  • Sulzer
  • Wartsila
  • Wartsila 12V32
  • Wartsila 18V32
  • MAK
  • Deutz
  • Pielstick
  • Mitsubishi
  • Daihatsu
  • Yanmar
  • Bergen
  • Niigata
  • Himsen
  • Allen                             

    Connecting Rod of Crepelle
    Connecting Rod of Crepelle
  • Stork
  • Fiat
  • MWM
  • Hanshin
  • Caterpillar
  • SKL
  • Ruston
  • Paxman
  • Crepelle
  • Mirrlees
  • Alco
  • ABC
  • Crepelle
  • Nohab etc. 

The cost of reconditioned connecting rod is low and results to considerable saving in comparison to the cost of new connecting rods.

Connecting Rod of Yanmar Ready for Dispatch
Connecting Rod of Yanmar Ready for Dispatch
Connecting Rod of Diahatsu ready for dispatch
Connecting Rod of Diahatsu ready for dispatch

In case of outdated and discontinued model of high capacity diesel engine. The manufacturers do not maintain the stock of connecting rods. In this situation the best option for the diesel engine installation is to replace the defective connecting rods with the reconditioned and calibrated connecting rods. RA Power Solutions Pvt. Ltd. has experience of more … Continue reading “Reconditioned Connecting Rods for Sale – RA Power Solutions”