White Metallizing of Bearing | White Metal Babbitt bearing Manufacturer | Rebabbitting of Bearings – RA Power Solutions

RA Power Solutions undertakes rebabbitting of bearings and manufacturing of new white metal, tri metal bearings by centrifugal casting process up to 1500 mm diameter. This process of rebabbitting is highly recommended for diesel engines, steam and hydro turbines and equipment which operate on heavy load. The rebabbitting by centrifugal casting is the process by which maximum bond strength is obtained. We undertake manufacturing of new white metal babbitt bearings and rebabbitting of old damaged or worn out bearings.

Manufacturing of New White Metal Babbitt Bearings Under Process
Manufacturing of New White Metal Babbitt Bearings Under Process
We manufacture new white metal babbitt bearings and repair old babbitt bearings for following applications.

I) Fan bearing, bearings for alternator, turbine,  and all applications
II) Motor bearing
III) Engine bearing
IV) Tilt pad bearings
V) Pillow blocks

New Babbitt Bearing and Rebabbitting services by RA Power Solutions :

I) We have experienced technicians and production staff controlling the process of rebabbitting. Latest design of centrifugal equipment is used.

Inspection of White Metal Bearing
Inspection of White Metal Bearing
II) High, dense bonding of white metal with steel lining enhancing performance and service life of the bearing.

III) Excellent machining facilities to maintain original tolerances as per OEMs

IV) All the bearings after rebabbitting are thoroughly inspected and reports are prepared and submitted to the clients.

We have a pre-design process for rebabbitting of bearing designed by special experts. Highlights of the process is as follows:

I) Complete inspection of bearing and preparation of the report

Machining of White Metal Bearing
Machining of White Metal Bearing
II) Remove worn babbitt material.

III) Clean, & repair surfaces

IV) Re-babbitting of bearing by a centrifugal  process

V) We will provide proof of bond for client’s satisfaction

VI) Machining

VII) Assembly

VIII) Inspection after rebabbitting of bearing

VIII) Installation (As per client’s requirement)

With over 40 years of experience in the industry, RA Power Solutions specialize in the repair and manufacturing of all type of white metal bearings and tri-metal bearings.

For more information regarding rebabbitting of bearing and manufacturing of white and tri-metal bearing, please email us on info@rapowersolutions.com

White Metal Bearings after Machining
White Metal Bearings after Machining

RA Power Solutions undertakes rebabbitting of bearings and manufacturing of new white metal, tri metal bearings by centrifugal casting process up to 1500 mm diameter. This process of rebabbitting is highly recommended for diesel engines, steam and hydro turbines and equipment which operate on heavy load. The rebabbitting by centrifugal casting is the process by … Continue reading “White Metallizing of Bearing | White Metal Babbitt bearing Manufacturer | Rebabbitting of Bearings – RA Power Solutions”

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments.

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for rebabbitting of white metal is used which ensures a excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results to the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment.

White metal babbitt bearings are manufactured as per the international standards maintaining the close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Rebabbitting of old white metal bearings is undertaken which develop taper and ovality or get damaged

We are exporting bearings regularly to Singapore, Indonesia, Nigeria, UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

For more information, please email us on info@rapowersolutions.com or call us on +91-9213604692

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments. The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control … Continue reading “White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions”

Metal Stitching | Metal Locking | Crack Repair | Metal Surgery – RA Power Solutions

RA Power Solutions having more than forty years of experience in field of repair and maintenance of high capacity engines, understands the importance of the parts.

In case of damage of engine components or crack, RA Power Solutions undertakes repair onsite by metal stitching or metal locking process. We are considered to be the leaders in this field as we use the master lock, master piece, keys and consumable of high quality imported from UK. Our technicians are highly experienced. Crack repair and repair of damaged casting components can also be executed while sailing of the Vessel.

Replacement of Broken casting by new one- metal stitching
Replacement of Broken Casting by New one- Metal Stitching
Inspection window reapir by metal lock
Inspection Window Repair by Metal Lock

Following is the process of metal locking, metal stitching and advantages.

Process of Metal Locking, Metal Stitching:

The Metal Stitching process is accepted as the method of repairing all cracked, broken and damaged casting in cast iron, aluminium and steel.

metal stitching of broken casting
Metal Stitching of Broken Casting
Repair of Damaged Window of engine block
Repair of Damaged Window of engine block

 

 

 

 

 

 

 

 

 

The Stitching Process
1. At first visible and invisible cracks are identified.
2. The parts are clamped together to bring the parts in original position.
3. A rectangular hole is made across the fractured portion.
4. This hole is made by drilling and chipping.
5. The Master lock, large rectangular key of special metal is inserted into the hole.
6. Locking Pins are inserted alongside the master lock to provide a tight and secured master lock.
7. A length of metal stitching keys are inserted on the sides of the master lock to prevent the locking pins to fall out when the casting is subjected to high vibrations.

Advantage of Metal Stitching
1. No heat stress are induced
2. No Distortion occurs
3. In many Instances machining is not required
4. Invaluable in emergency situations
5. Reduces downtime
6. Gas/ Liquid proof repair

metal Stitchining of Cylinder Head
Metal Stitching of Cylinder Head

For more information, please email us on info@rapowersolutions.com or call us on +91-9582647131

repaire of Crack measuring 1400mm x 1140 mm
Repair of Crack Measuring 1400mm x 1140 mm
Damged engine repair by metal locking process
Damaged Engine Repair by Metal Locking Process

 

RA Power Solutions having more than forty years of experience in field of repair and maintenance of high capacity engines, understands the importance of the parts. In case of damage of engine components or crack, RA Power Solutions undertakes repair onsite by metal stitching or metal locking process. We are considered to be the leaders … Continue reading “Metal Stitching | Metal Locking | Crack Repair | Metal Surgery – RA Power Solutions”

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments.

White Metal Bearings for CKD Skoda Engine
White Metal Bearings for CKD Skoda Engine

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for rebabbitting of white metal is used which ensures a excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results to the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipments.

White metal babbitt bearings are manufactured as per the international standards maintaining the close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Manufacturing of White Metal Bearings Under Process
Manufacturing of White Metal Bearings Under Process

Rebabbitting of old white metal bearings is undertaken which develop taper and ovality or get damaged

We are exporting bearings regularly to Singapore, Indonesia, Nigeria, UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

For more information, please email us on info@rapowersolutions.com or call us on +91-9582647131

White Metal Bearings Under Machining
White Metal Bearings Under Machining
Inspection of White Metal Babbitt Bearing
Inspection of White Metal Babbitt Bearing
White Metal Babbitt Bearings Ready for Final Inspection
White Metal Babbitt Bearings Ready for Final Inspection

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments. The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control … Continue reading “White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions”

White Metal Bearing Rebabbitting – RA Power Solutions

White metal bearing for marine, diesel power plant and various industrial applications are rebabbited. Latest technology for Rebabbitting process comprising of centrifugal casting equipment is used to ensure the strong bonding of white metal with the steel body of the bearing. The white metal used for rebabbitting is procured from the reputed manufacturer based in Europe and material composition is checked before the rebabbitting of white metal bearing is done.

White Metal Bearing
                   White Metal Bearing

The new white metal Babbitt bearings up to the bore size of 1500 mm are manufactured. Most of these bearings are exported and are used in power plants having turbines and high capacity diesel generating sets. The process of rebabbitting of white metal Babbitt is streamed line at our works to ensure quickest possible turnaround time.

Our objective is always to reduce the down time of main equipment as to avoid the replacement of bearing. We have in-house facilities for machining of white metal bearing after rebabbitting process is done. The final machining and maintenance of bore diameter and other profile of white metal bearing is maintained strictly as per the manufacturer’s specification and tolerance. The white metal Babbitt bearings are shipped back to the client in like a new condition with appropriate packing.

We have successfully executed and exported white metal Babbitt bearing over 50,000 sets all over the world.

Rebabbitting of White Metal Bearing
      Rebabbitting of White Metal Bearing
Exiter Bearing 110 mw
          Exiter Bearing 110 mw
Inspection of White Metal Bearing
Inspection of White Metal Bearing
Half Ring Assembly for Turbine
         Half Ring Assembly for Turbine

White metal bearing for marine, diesel power plant and various industrial applications are rebabbited. Latest technology for Rebabbitting process comprising of centrifugal casting equipment is used to ensure the strong bonding of white metal with the steel body of the bearing. The white metal used for rebabbitting is procured from the reputed manufacturer based in … Continue reading “White Metal Bearing Rebabbitting – RA Power Solutions”

White Metal Bearings for Crankshaft – RA Power Solutions

White metal Babbitt bearings for high capacity engines are manufactured by us. In case of failure of white metal bearings, it is possible to repair them by rebabbitting process. But in case of failure of tri metal bearings the solution is to replace the bearings.

RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearings as per the drawings or as per the samples. The latest centrifugal technology is used for rebabbitting. In-house machining is done maintaining final bore size of the bearing. The quality of white metal used is monitored and metallurgical record is also maintained. Rebabbitting of high capacity diesel engine, gearboxes, pumps and rotatory equipments up to the bore size of 1000 mm is undertaken.

Crankshaft Bearing Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Babbitt Bearing White Metal Crankshaft Bearing
Crankshaft White Metal Babbitt Bearing White Metal Crankshaft Bearing

White metal Babbitt bearings for high capacity engines are manufactured by us. In case of failure of white metal bearings, it is possible to repair them by rebabbitting process. But in case of failure of tri metal bearings the solution is to replace the bearings. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt … Continue reading “White Metal Bearings for Crankshaft – RA Power Solutions”

Alternator White Metal Babbitt Bearings – RA Power Solutions

After grinding of alternator shaft due to damage it is necessary to rebabbit the white metal bearing. The thickness of white metal is increased in order to compensate the reduction in diameter of alternator shaft after grinding. It is necessary that after rebabbitting of white metal alternator bearing the specified oil gap is maintained as stipulated in the manual.

It is necessary to check the bearing shell after removing of old white metal. It is important that bearing shell is free of any hard spots, cracks or pitting.

RA Power Solutions Pvt. Ltd. uses grade of white metal according to the application and load characteristics. We regularly undertake rebabbitting of white metal bearings for engines, turbines, pumps, etc.

Rebabbitting of alternator bearings,turbine bearings,rotor bearings and crankshaft bearings is regularly undertaken for following engine: MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Crepelle, Nohab etc.

Alternator Bearing of Wartsila 12V32 White Metal in Alternator Bearing
Alternator Bearing of Wartsila 12V32 White Metal in Alternator Bearing
Engine Alternator Bearing Alternator Bearing of Wartsila Engine
Engine Alternator Bearing Alternator Bearing of Wartsila Engine
Alternator Bearing of Wartsila Alternator Bearing of Wartsila 18V32
Alternator Bearing of Wartsila Alternator Bearing of Wartsila 18V32
Alternator Bearing After Rebabbitting Engine Alternator Bearing after Rebabbitting
Alternator Bearing After Rebabbitting Engine Alternator Bearing after Rebabbitting

After grinding of alternator shaft due to damage it is necessary to rebabbit the white metal bearing. The thickness of white metal is increased in order to compensate the reduction in diameter of alternator shaft after grinding. It is necessary that after rebabbitting of white metal alternator bearing the specified oil gap is maintained as … Continue reading “Alternator White Metal Babbitt Bearings – RA Power Solutions”

Turbine White Metal Bearing – RA Power Solutions

Manufacturing-of-Motor-Bearing-618x480Babbitt white metal turbine bearings have a critical role in satisfactory performance of turbine. It is important that the grade of white metal used for babbitting of bearings at time of manufacturing is selected as per the load on the bearing. The base metal on which the babbitting of white metal is done should be free of any cracks and hard spots. In order to achieve strong bonding between the Babbitt white metal and the base lining, the centrifugal casting process is preferred which ensures uniform layer of Babbitt white metal with dense micro structure of white metal. Machining of babbitting of white metal is to be done by the experienced technician to maintain the taper and ovality. Necessary quality checks are undertaken.

RA Power Solutions Pvt. Ltd. undertakes manufacturing of new white metal Babbitt bearing and rebabbitting of white metal bearing which are damaged during the operation. The bearings are manufactured as per the size of the turbine shafts obtained after grinding and polishing.

The client has great advantage as RA Power Solutions Pvt. Ltd. has in house facility for onsite grinding of crankshaft, turbine shaft, alternator shaft, manufacturing of new white metal bearing and rebabbitting of old bearings.

Keywords: Turbine White Metal Bearing, turbine bearings, rebabbitting of turbine bearings, rebabbitting of bearings, white metal bearing

Babbitt white metal turbine bearings have a critical role in satisfactory performance of turbine. It is important that the grade of white metal used for babbitting of bearings at time of manufacturing is selected as per the load on the bearing. The base metal on which the babbitting of white metal is done should be … Continue reading “Turbine White Metal Bearing – RA Power Solutions”