Babbitt White Metal Ingots | Alloy Ingots | RA Power Solutions

RA Power Solutions manufactures and exports white metal Babbitt ingots and ingots of pure lead, tin, aluminium, zinc alloy, white metal etc for different applications like oil and gas, mining, steel plants, shipping, etc.

The Ingots, offered by us, include Lead Alloy Ingots, Pure Lead Ingots, Zinc Ingots, White Metal Ingots and Aluminium Ingots. To make these products, we thoroughly process Lead, Zinc, Aluminium  & Antimony, which are sourced or imported from the best producers in the world. Thus processed metals and alloys are altered in Pure Lead, Lead Alloys & Zinc Alloys shaped into Ingots and exported to many countries across the globe.

All these years, we have advanced production techniques and the ingots supplied by us are strictly as per client specifications or as per the international norms.

We are known all over the world for our quality.

WE SUPPLY INGOTS OF FOLLOWING ALLOY:-

  • Tin Solder Sticks
  • Zinc Alloy Ingot
  • White Metal Ingots
  • Aluminium Ingots
  • Lead Alloy Ingots
  • Pure Lead Ingots
  • ZAMAC Alloy Ingot
  • Zinc Ingots

THE INGOTS OF BABBITT WHITE METAL SUPPLIED BY THE US HAVE THE FOLLOWING BROAD SPECIFICATIONS:-

  • Sb (Antimony): 8% to 20%
  • Sn (Tin): 3% to 80%
  • Cu (Copper): 0.2% to 2.0%
  • Pb (Lead): Remaining

Ingots babbitt white metal, Alloy Ingots are largely exported by us all over the world including Madagascar, Oman, Qatar, Philippines, Bahrain, Srilanka, Bangladesh, Myanmar, Turkey, Nigeria, Greece, Saudi Arabia, UK, Dubai, Malta, Cyprus, Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. Mr. Raj Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information regarding babbitt white metal ingots, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Rebabbitting of Old Turbine Bearing | Repair of Turbine Bearing | Babbitt White Metal Bearing Manufacturing Company

RA Power Solutions was approached by a steel manufacturing company located in the western part of India for the problem faced by them in turbine bearing. The technicians with the necessary instruments were deputed to the site and an inspection of damaged white metal turbine bearings and turbine shaft was conducted.

Following are the main observations:-

Turbine bearing inspection

  • The turbine bearing was removed from the shaft and it was observed that the white metal from the bearing was partially removed.
  • The portion of the turbine bearing was exposed to heat and was turned into a blackish color.
  • The deep bearing line marks were observed on the rest of the bearing’s inner diameter.

Observations on turbine shaft:-

  • The turbine shaft was calibrated, and the dimensions, taper, and ovality were observed within limits as specified in the manufacturer’s manual.
  • Line marks were observed on the turbine shaft bearing sitting area.
  • The surface finish of the turbine shaft, and bearing sitting area was checked and found rough.
Old Turbine Bearing
Old Turbine Bearing

Action taken by RA Power Solutions to put the plant back into operation in minimum possible time:-

  • The turbine bearing was sent to our workshop for inspection and rebabbitting purposes.
  • After thorough inspection for hardness, and crack by MPI method, the rebabbitting of the bearing was undertaken.
  • The turbine shaft bearing sitting area was polished by the latest generation of onsite polishing machines.
  • The bearing line marks were removed and the surface finish of the bearing sitting area of the turbine shaft was maintained to less than 20 RA value.
  • After the final machining of the white metal babbitt turbine bearing inner diameter, the bearing was dispatched and assembled at the site.
  • The turbine was put back into operation in the minimum possible time.

The broad details of turbine bearings are as followings:-

S.No.DescriptionsDimensions Observed
1Bearing Inner Diameter430 mm
2Bearing Outer Diameter690 mm
3Bearing Total Width360 mm

Customization of white metal Babbitt bearing

With our experience exceeding four decades, we have a strong technical team which can develop and manufacture white metal babbitt bearings based on the drawing or sample. We have the expertise in developing the bearings by reverse engineering. There are 100s of incidences where the manufacturing of the bearing has been discontinued and has been developed by us successfully.

Photograph of Damaged Turbine White Metal Babbitt Bearing
Photograph of Damaged Turbine White Metal Babbitt Bearing
Photograph of Turbine Bearing after White Metal Rebabbitting
Photograph of Turbine Bearing after White Metal Rebabbitting

QUALITY OF WHITE METAL BABBITT BEARINGS

Right from the process of Rebabbitting to selection of raw material, inspection at different stages of repair of old bearing, and manufacturing of new bearings results in a high-quality product for which we are known all over the world. We have a very strong client based in South America, UAE, and other countries.

Cost of white metal babbitt bearings and low cost of repair

It is our sincere endeavor to continuously reduce the cost of manufacturing of new white metal babbitt bearings or to undertake the repair of bearings.

This is possible by the use of in-house facilities to the optimum level.

Service

The repair and maintenance of new bearings are undertaken with all sincerity and customer satisfaction is guaranteed.

We stand guarantee for the satisfactory performance of bearings.

Turbine Bearing after Rebabbitting
Turbine Bearing after Rebabbitting
White Metal Turbine Babbitt Bearing after Repair
White Metal Turbine Babbitt Bearing after Repair

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industries. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professional and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information regarding repair and rebabbitting of old bearings, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearing by two most popular processes described in brief as follow:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearing by centrifugal casting process is most popular and results in high quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have inhouse facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated there off. We as a repair company understand the importance of maintaining the critical dimensions specially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control  which include following:-

  • MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
  • We do not accept the presence of any crack in the bearing steel shell. In case of crack observed, either the bearing shell is rejected or in consultation by our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
  • Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
  • Dimensional inspection for taper, ovality and all critical dimensions important from the assembly point of view are thoroughly checked.
  • 24X7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings specially which are delivered to us for the repairing process. We work on a 24X7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 minutes drive from New Delhi international airport.

The import and export of white metal babbitt bearings after repairs is organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White Metal Bearings in Singapore

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professional and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Bearing | White Metal Babbitt Bearing | Manufacturer and Repair

RA Power Solutions with over four decades of experience is at the forefront of the technology of design, development, manufacture, and repair of white metal Babbitt bearings.

The manufacturing of new bearings and repair of old white metal Babbitt bearings is done for customers from all sectors of industries and applications like an electric motor, fans, pumps, marine, diesel engines, turbines, alternators, rolling mills, etc.

White Metal Bearing   Babbitt White Metal Bearing

Manufacturing of White Metal Bearings | White Metal Babbitt Bearings

The bearings up to the diameter of 1500 mm are manufactured by us. The babbitting of white metal is strictly undertaken by centrifugal process and in a controlled temperature environment. It is proven that babbitting of white metal by the centrifugal process has various definite advantages over static babbitting.

The machining of the bearings is undertaken strictly as per the drawing or a sample submitted by the end user. The in-house installation of CNC equipment facilitates us to maintain the bearing dimensions with close tolerance which enhances the life of not only the white metal Babbitt bearing but of the rotating shaft on the white Babbitt bearing assembled.

Development of White Metal Babbitt Bearing by Reverse Engineering

At times, there is a requirement for the development of bearings based on the old bearings available in the plant. This is common when the original equipment manufacturer has discontinued manufacturing of the main equipment or the white metal Babbitt bearing. RA Power Solutions engineering department develops a drawing of the damaged or worn out bearing based on the dimensions which can be drawn from the old worn out or damaged bearings provided by the client.

The dimensions that are not clear due to damage and old worn-out bearings are incorporated in the drawing based on our experience of four decades in the design and development of bearings. We develop and manufacture the white metal Babbitt bearing based on the old bearing with a 100% guarantee.

White Metal Babbitt Bearing Repair Services

The repair of old and damaged white metal bearings is undertaken by us from 50 mm to 1500 mm bore size. We worldwide enjoy the reputation of executing repair in no time. In case of an emergency.

Various quality checks are undertaken while repairing the old bearing which include the following:-

  • Removal of white metal from the old bearing at a controlled temperature.s
  • Inspection of bearing shell for crack after removal of white metal.
  • Hardness check of the naked bearing shell and removal of hard spots by scooping technology.

Metallurgical test of white Babbitt metal and use of higher grade of Babbitt white metal.

We would like to strongly express that the bearings repaired by us after rebabbitting of white metal have a higher life cycle than the original bearings. In case of an emergency, we have the capacity even to repair the bearings within 24 hours.

Quality Control

RA Power Solutions is an ISO 9001:2015 accredited company for the design, development, and manufacturing of white metal Babbitt bearings and associated engine components.

BEZ Alternator Bearings After Machining 

BEZ Generator Bearings after machiningBEZ Generator Bearings

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has more than forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Bearing Manufacturing and Repair

RA Power Solutions Pvt. Ltd. are specialists with four decades of experience in manufacturing Babbitt white metal bearings up to 1500 mm outer diameter. These bearings are manufactured either as per the drawing submitted by the client or as per the sample provided to us.

Use of different grades of Babbitt white metal for manufacturing of bearing

Depending on the application of the bearing, load characteristics, the environment in which the bearing is in operation, the type of lubricating oil used, RPM of the shaft, etc the grade of bearing is selected. We also use the Babbitt white metal grade as recommended by the manufacturer of the equipment or use the Babbitt white metal based on our experience. In any case, the BEZ alternator Babbitt white metal bearing used by us is of better quality than what was originally used.

The use of European quality and higher grade of Babbitt white metal results in a considerable increase in the life of Babbitt white metal bearings manufactured by us. It is proven that the high quality of Babbitt white metal bearing also increases the life of the shaft on which it is assembled. The crankshaft, rotor shaft, pump shaft, turbine shaft, cylinder shaft, and shafts of all applications life increase manifolds.

Manufacturing of alternator and engine bearing

We regularly develop and manufacture Babbitt white metal bearings for different makes and models of alternators and for marine applications. We manufacture crankpin and main journal bearings for diesel engines. We are the largest manufacturers and exporters of CKD Skoda engines and SKL engine alternators, crankpins, and main journal bearings.

Repair and Rebabbitting of old bearings

We have the facilities for repairing and rebabbitting of old bearings in a minimum duration of time. The Rebabbitting of white metal is undertaken following the same process that we follow for manufacturing new bearings. We are very particular about the quality of white metal used for Rebabbitting of old and damaged bearings.

Following quality control tests are undertaken before the dispatch of bearings from our works. The inspection report is also shared with the client.

  • Checking the hardness of the bearing shell.
  • Crack detection by MPI.
  • Metallurgical analysis of white metal.
  • An ultrasound test of Babbitt white metal bonding with steel lining.
  • Dimensional inspection.

The quality maintained by us for manufacturing new bearings and repairing old bearings has made us leaders in the field.

BEZ Generator Bearings after Machining

bearings real 1bearings real 2

Babbitt White Metal Bearingbearings real 4

Babbitt White Metal BearingBabbitt White Metal Bearing

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information regarding BEZ alternator babbitt white metal bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

 

Manufacturing of Babbitt White Metal Generator Bearing for BEZ Alternator

RA Power Solutions Pvt. Ltd. was approached by a company based in the USA regarding the development and manufacturing of Babbitt white metal BEZ generator bearing. The BEZ generator bearing is fitted on a CKD Skoda diesel generating set. The generator shaft developed ovality due to continuous running of the diesel generating set which is almost 30 years old. The BEZ  alternator bearing got damaged and as per the technicians required replacement. The CKD Skoda manufacturing plant has been shut down for the last 25 years and RA Power Solutions was approached to develop the bearing.

Major technical details of BEZ generator white metal Babbitt bearing

S.NO Description Standard Dimensions (with tolerance as Per Drawing)
1. Bearing bore ID 194.28mm
2. Bearing collar ID  
3. Bearing total width 228.50mm
4. Bearing working area width with Radius 202.90mm
5. Bearing working area width without Radius  
6. Bearing OD Dia collar Side 298.67mm
7. Bearing OD Dia In Centre 371.68mm
BEZ Alternator Bearing
BEZ Alternator Bearing Under Machining Process
BEZ alternator bearing
BEZ Alternator Bearing before manufacturing
BEZ Generator Bearing
BEZ Generator Bearing

The white metal grade for the babbitting of bearing used is 84 grade. Development and manufacturing of BEZ Alternator Babbitt white metal bearing.

Considering the urgent requirement of the client, RA Power Solutions took up the production of the bearing as a top priority. The shell of the bearing was forged due to the non-availability of the raw material. After machining, the babbitting of the white metal was undertaken by a centrifugal process which ensures that the bonding of Babbitt metal with the steel lining is strong and is dense. The final machining of the bearing was undertaken and all the dimensions were maintained as per the drawing submitted by the client.

RA Power Solutions’ capability of manufacturing Babbitt white metal bearings. We are a specialist in manufacturing Babbitt white metal bearings up to 1500 mm outer diameter. Our machines and processes are designed for handling bearings with different diameters including the equipment to undertake the babbitting of white metal by centrifugal process. We are experts in developing the bearing by doing reverse engineering based on the sample of bearing provided to us or manufacturing of bearing as per the drawing.

BEZ alternator bearing under manufacturing
BEZ alternator bearing under manufacturing
BEZ alternator bearing
BEZ Alternator Bearings before manufacturing
BEZ alternator bearing
BEZ Alternator Bearing Under Process

The type of Babbitt white metal bearings manufactured by us generally fall into these categories:-

  • Diesel engines
  • Generators
  • Alternators
  • Turbines
  • Gearboxes
  • Rotors
  • Pumps
  • Compressors
  • Propellers
  • Shaft bearings
  • Pad type bearings

Our main challenge is to develop and manufacture bearings for the equipment which are discontinued by the manufacturer and are no more available to our clients.

BEZ alternator bearing
BEZ Alternator Bearing After Machining
BEZ alternator bearing
BEZ Generator Bearings After Machining

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information regarding BEZ Alternator babbitt white metal bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Foremost Manufacturing Company of Babbitt White Metal

What is Babbitt Metal?

Babbitt is an extraordinary metal designed for use as a bearing due to its heat resistance and durability. It is comprised of varying percentages of copper, antimony, tin, and other alloys. Babbitt metal is utilized as a bearing surface in a plain bearing and bearings are used for different applications in Industry. White metal is a soft alloy developed by Issac Babbitt.

It is utilized to line cast iron. White metal or babbit metal can be either tin or lead-based.  This babbitting metal is soft and can be utilized in engines, turbines, alternators, etc. Babbitt metal or white metal can also be utilized as a rolling contact surface in friction bearings due to excellent load-bearing properties. The white metal has the property of excellent bonding.

RA Power Solutions is a leading manufacturer of Babbitt white metal as per the International standard and grades. we are quality-conscious and supply Babbitt Metal supported with metallurgical reports and guarantees. These white metals can be easily cast and are giving satisfactory results to our clients based all over the world.

Babbitt White Metal                                                Babbitting Metal 

Babbitt White MetalBabbitting Metal

What is Rebabbitting?

This process protects the bearing surface and brings back the worn-out bearing dimension through recasting of white metal is called rebabbitting. We also undertake rebabbitting of old worn-out white metal bearings and manufacturing of new bearings up to 1500 mm in diameter.

More about RA Power Solutions:

Our team of experienced technicians has marvelous knowledge about babbitting metal and their uses and that makes us the best white metal manufacturers all over the world. The equipment used for their manufacturing is as per technological world needs and demands.  White babbit metal is used for different applications that include power plants engines etc. We supply babbitt white metal of distinct grades to countries like Germany, Denmark, the United Kingdom, Saudi Arabia, Greece, Iran, Bangladesh, etc. We provide white Babbitt metal with the best price all over the world.

We also supply white metal babbitt bearings all over the world. Our team members are capable of handling bearings of different sizes. Here at our company we also provide services related to the repair of old bearings. In that repair work, we follow a splendid process.

Babbitt White Metal under Machining        Turbine Bearing

Babbitt White Metal under MachiningTurbine Bearing

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Manufacturing Company

Welcome to RA Power Solutions, the Babbitt white metal manufacturing company and your trusted partner in high-quality white metal bearings and expert solutions. With years of experience and a dedication to excellence, we specialize in the manufacturing and supply of superior Babbitt white metal products.

Our commitment to quality, precision, and customer satisfaction sets us apart as a leading Babbitt white metal manufacturer in the industry. In this blog post, we will explore the importance of white metal bearings, the manufacturing process, and the services we offer.

Babbitt white metal is used as a bearing material for crankshafts, turbines, alternators, pumps, and all rotatory equipment. Babbitt metal or babbitt white metal was invented in 1839. It also has properties that mark it as a fine material to use in plain bearing, bimetal, etc. The alloys that are utilized in white metal bearings are known as babbitt metals. We manufacture babbitt white metal of discrete grades that are utilized for rebabbitting of old bearings, and manufacturing of new bearings for heavy rotating equipment.

Selection of Babbitt Metal:-

The selection of babbitt material for the manufacturing process of white metal bearing is based on many technical characteristics like dimensions, application, load characteristics, RPM of the shaft, etc. For us, the important thing is the quality of white metal or babbitt metal that is utilized for rebabbitting of the bearing.

Babbitt white metal manufacturing company
Babbitt White Metal With Tin % of 83.2
Babbitt white metal manufacturing company
Babbitt White Metal with 80% Tin

RA Power Solutions Pvt. Ltd. knows the importance of babbitting metal that is utilized in the manufacturing of heavy-duty bearings. Our company uses the babbitt white metal that is in house produced by us and we export bearings all over the world. Superior quality of bearings produced by us is attainable due to manufacturing of white babbitt metal as per chemical composition that is mentioned in the international standard manual. We are the leaders in Babbitt white metal manufacturing.

Our dedication and sincerity for the high quality of Babbitt white metal produced by us attract customers to our company. We make sure that white metal babbitt bearings and raw metal manufactured by us meet international standards and are fruitful for every customer of us. All white metal bearings are centrifugally cast.

Our technicians and other members are doing their best jobs to satisfy clients with our services all over the world.

Babbitt white metal manufacturer
Babbitting Metal
White metal bearing
Babbitt White Metal Manufactured

When it comes to white metal bearings, Babbitt White Metal Manufacturing Company stands out as a trusted partner, offering exceptional products and services. With our expertise in the manufacturing process, commitment to quality, and dedication to customer satisfaction, we are the go-to choice for industries seeking reliable white metal-bearing solutions. Contact us today to experience the superior performance and longevity our Babbitt white metal bearings bring to your operations.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal Manufacturers and Suppliers

Introduction to Babbitt white metal

Babbitt alloys are well-known for their hard/soft composition. Babbitt metal has astonishing properties when it is utilized as a bearing material. We use Babbitt Metal to do bearing repairs or for the creation of new bearings. Babbitt white metal plays a very important role in the overall performance of bearings. Heavy rotatory equipment like Turbines, alternators, pumps, and Engines use white Babbitt metal to manufacture bearings.

Uses of babbitt metal:

  • It is a soft, white non-ferrous alloy utilized in giving a bearing surface.
  • It decreases friction so it’s recommended material to use in bearings repair and manufacturing of new white Babbitt metal bearings.
  • It is used as a bearing material for High-capacity engine crankshafts.
  • It displays excellent corrosion resistance and less tendency for isolation.

The use of babbitt metal is more in demand in this modern and technological world. The notable point of white metal manufactured by our company is that they are eminent for their brilliant performance.

White Babbitt Metal Bearing Under Machining
White Babbitt Metal Bearing Under Machining
Babbitt White Metal
Babbitt White Metal
Mainly, there are two leading babbitt materials: –

Tin-based babbitt – It contains 80% of tin alloy. Babbitt is a soft metal, the tin adds some hardness to its properties to proffer additional load-carrying capabilities. Tin-based babbitt bearings can be utilized in machinery and marine-related works.

Lead-based babbitt – It contains 75% or more than that of lead alloy. It provides good frictional capabilities. This babbitt is selected for high and low-speed machinery.

White Babbitt Metal in Blocks
White Babbitt Metal in Blocks
Manufacturing of White Babbitt Metal
Manufacturing of White Babbitt Metal
Turbine Bearings of Babbitt White Metal
Turbine Bearings of Babbitt White Metal

Conclusion

Babbitt white metal bearings have remained a trusted choice in various industries, thanks to their exceptional load-carrying capacity, low friction, and durability. When searching for Babbitt white metal manufacturers and suppliers, it is crucial to choose experienced professionals who offer high-quality, customized solutions and prioritize customer satisfaction. By partnering with reliable manufacturers, you can ensure the longevity and performance of your equipment, ultimately leading to increased productivity and reduced downtime.

At RA Power Solutions, we are committed to providing top-notch Babbitt white metal bearings that meet the highest industry standards. With our expertise, customization capabilities, and dedication to quality, we are the trusted partner for all your precision bearing needs. Contact us today to learn more about our Babbitt white metal manufacturing and supply solutions.

RA Power Solutions are well-known Babbitt white metal manufacturers and suppliers. We manufacture Babbitt white metal of distinct categories that are mainly used for rebabbitting of old bearings and manufacturing new Babbitt white metal bearings. Complete inspection protocol is followed of Babbitt white metal before despatch to any of our customers and this defines the customer’s trust towards our company. Presently, the babbitt metal is exported to countries like Bolivia, Saudi Arabia, Dubai, Kuwait, and about forty countries.

Remember, when it comes to Babbitt white metal, choose the experts who deliver precision and reliability!

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information related to leading white metal exporters, Babbitt bearings suppliers, babbitt suppliers, Babbitt metal suppliers, white metal manufacturers, and suppliers, and manufacturers of white metal please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding And Repair of High Capacity Engine

It is generally observed that high-capacity diesel engine crankshafts have lengths ranging from 6 meters to 12 meters and weigh up to 20 tons. Again, the diameter of the crankpin and main journal varies between 500 mm to 700 mm and in some cases more than 700 mm.

In case of the following problems during the operation of the engine, crankshaft grinding and repair are recommended.

The crankshaft repair is also recommended after the engine has completed the designated number of operation hours.

Reason for crankshaft repair and crankshaft grinding:-

  • Irrespective of the application of diesel engines for marine or land-based operations, in most cases, the engines are operated continuously, which results in various deviations in the crankshaft.
  • The measurements of various parameters including taper and ovality need to be checked periodically or at the time of overhauling and are to be maintained within the stipulated tolerances.
  • The parallelism, linearity, and run-out have to be within limits.
  • The surface finish of the crankpin and main journal have to be within The surface finish of the crankpin and the main journal have to be within the standards.
  • The radius fillet and lubricating oil hole should be according to the original profile and dimensions as per the drawing of the crankshaft.

Above are some of the reasons that require crankshaft grinding and crankshaft repair.

RA Power Solutions Pvt. Ltd. with experience of more than four decades undertakes crankshaft grinding and crankshaft repair up to the diameter of 700 mm on-site and without removal of the crankshaft from the engine block. The length and the weight of the crankshaft are not a criterion for us for Crankshaft grinding or Crankshaft repair.

The following parameters are maintained at the time of crankshaft grinding and crankshaft repair.

  • The Taper and ovality of the crankpin and main journal are strictly maintained as per the tolerances stipulated in the manufacturer’s manual.
  • After grinding and repair are undertaken by RA Power Solutions, all the parameters like surface finish, the profile of radius fillet, lubricating oil hole, and parallelism are maintained and checked as per the original specifications.
  • The crankshaft is inspected by experienced technicians for all the parameters and inspection reports are prepared and shared with the clients.
crankshaft repair
Crankshaft Repair
onsite crankshaft repair
Crankshaft repair

RA Power Solutions gives great importance at the time of crankshaft grinding and crankshaft repair not only to the maintenance of taper and ovality but to the surface finish of the crankpin and main journal which is maintained within an RA value of 0.3 um.

grinding of crankshaft onsite

We have experienced that the maintenance of the high surface finish of the crankpin and main journal after grinding reduces the friction between the bearing and the crankpin and enhances the life of the crankshaft. It is our experience that bearing life is also increased manifolds.

We specialize in expert crankshaft grinding and repair and marine crankshaft repair services. The crankshaft is a critical component of any engine, and its precision and smooth operation are vital for optimal performance.

With cutting-edge technology and skilled technicians, RA Power Solutions offers top-notch crankshaft grinding and repair services and marine crankshaft repair to ensure the highest level of accuracy and reliability.

crankshaft grinding of crankpin

For your requirement of onsite crankshaft grinding, on site machining services, in situ crankshaft grinding repair, crankshaft grinding and repair, marine crankshaft repair, and crankshaft repair up to 700 mm diameter, you may email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

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