Tag: crack repair of cast iron

Metal Stitching – Crack In Cast Iron Engine Components

Crack In Cast Iron Engine Components
Complete Piece Replaced by New Casting (Metal Stitching)

Crack in cast iron engine components are developed due to stress or accidents. It is not always financially feasible to replace the engine components that develop cracks like the engine block, cylinder head, cylinder liner, turbo charger casing, and other parts. The delivery time and logistics arrangement also take time resulting in the delay in the re-commissioning of the engine.

In this blog post, we will explore how metal stitching can effectively repair cracks in cast iron engine components, and why RA Power Solutions is the go-to provider for all your crack repair needs.

RA Power Solutions undertakes repair of cracked or broken components by metal stitching and metal locking process. This is a cold process which is followed for the repair of cracks. No heat is generated and no stresses are developed. In metal stitching and metal locking, the process of repairing cracked keys and locks of special alloys is used.

Special Keys Used in Metal Stitching
Special Keys Used in Metal Stitching

We have technicians with over 40 years of experience in the repair of broken casting and cracks. RA Power Solutions is the only company that can undertake the repair of broken casting and cracks by metal stitching and metal locking process on board a vessel while it is sailing. All our technicians undertaking metal stitching and metal locking repairs have valid seaman books. We have successfully undertaken the repair of cracks and broken casting of the following engines which are performing satisfactorily.

Wartsila , Daihatsu , Caterpillar , MAN B&W, MAK , Sulzer , Bergen , Detroit Diesel , Stork Werkspoor , Pielstick , Deutz , Yanmar , MTU , Cummins , Nohab Polar , Mirrlees Blackstone, Caterpillar , Mitsubishi , Yanmar , Daihatsu and many more.

Cracked Cylinder Liner
Cracked Cylinder Liner

 

Crack In Cast Iron Engine Components
Metal Stitching by Using Broken Pieces of Engine Block

Why Choose RA Power Solutions:

RA Power Solutions is a renowned provider of crack repair solutions for cast iron engine components. With years of experience and a team of highly skilled technicians, we specialize in metal stitching and offer top-notch services tailored to meet the unique needs of each customer.

Don’t let cracks in your cast iron engine components compromise your engine’s performance and longevity. Contact RA Power Solutions today and benefit from their expertise in metal stitching. Enhance your engine’s reliability, minimize downtime, and extend its lifespan with their reliable crack repair services.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crack Repair Of Cast Iron | Repair Of Crack In Cast Iron Casting

Cast iron, with its exceptional strength and durability, has been a popular material choice in various industries. However, even this sturdy material is susceptible to cracks over time, leading to compromised structural integrity and performance.

Fortunately, crack iron repair techniques for cast iron have evolved significantly, offering effective solutions to restore its strength and extend its lifespan.

In this blog post, we will explore the importance of crack repair of cast iron and discuss some of the most reliable methods employed by professionals.

Crack Repair Of Cast Iron By Metal Locking & Metal Stitching

We have over 40 years of experience in undertaking cast iron crack repair by metal stitching and metal locking process which is proven and has various advantages over crack repair by the welding process.

We have successfully undertaken the repair of cracked, repair crack cast iron, and broken cast iron and cast steel castings of the engine block, cylinder heads, turbine casing, gearboxes, cast iron stitching, and heavy plant and machinery by metal stitching and metal locking.

Repair of Engine Block
Repair of Engine Block
Broken Engine Block of Yanmar Engine
Broken Engine Block

The consumables used by us to undertake crack repair and repair of broken casting are imported from the USA and UK. All the repairs undertaken by us are executed by experienced engineers with a guarantee. For ship owners, we offer onsite metal stitching and metal locking services for crack repair while the vessel is on the move. There is no need for the anchorage of a vessel or holding it at the port.

Crack Repair of Cast Iron
Metal Locks and Keys Used in the Metal Stitching Process
Crack Repair of Cast Iron
Crankshaft Grinding After Metal Stitching

We are the most cost-effective for the crack repair of marine engine parts by metal stitching and metal locking and can mobilize a team of technicians within a short notice of 6 hours. Technicians have seaman passports and international travel can be organized in a short time.

Crankpin After Grinding
Crankpin After Grinding
Crankshaft Grinding and Polishing
Crankshaft Grinding and Polishing

Crack repair of cast iron is a critical process to ensure the longevity and reliability of components in various industries. By understanding the causes of cracks and employing effective repair techniques, you can safeguard your valuable cast iron assets and prevent costly failures. Don’t wait until it’s too late; take proactive steps today to address any cracks in your cast iron components.

For more information on engine block repair, repair crack cast iron, cast iron repair, repair of crack in cast iron casting, metal stitching, cast iron stitching, and the metal locking process, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

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