White Metal Babbitt Bearing | Rebabbitting of Bearing

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments.

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for rebabbitting of white metal is used which ensures a excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results to the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment.

White metal babbitt bearings are manufactured as per the international standards maintaining the close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Rebabbitting of old white metal bearings is undertaken which develop taper and ovality or get damaged

We are exporting bearings regularly to Singapore, Indonesia, Nigeria, UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

For more information, please email us on info@rapowersolutions.com or call us on +91-9213604692

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engine, pumps, turbine, alternator and rotatory equipments. The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipments which are no more produced by the original manufacturer. Stringent quality control … Continue reading “White Metal Babbitt Bearing | Rebabbitting of Bearing”

Metal Stitching | Metal Locking | Crack Repair | Metal Surgery

RA Power Solutions having more than forty years of experience in field of repair and maintenance of high capacity engines, understands the importance of the parts.

In case of damage of engine components or crack, RA Power Solutions undertakes repair onsite by metal stitching or metal locking process. We are considered to be the leaders in this field as we use the master lock, master piece, keys and consumable of high quality imported from UK. Our technicians are highly experienced. Crack repair and repair of damaged casting components can also be executed while sailing of the Vessel.

Replacement of Broken casting by new one- metal stitching
Replacement of Broken Casting by New one- Metal Stitching
Inspection window reapir by metal lock
Inspection Window Repair by Metal Lock

Following is the process of metal locking, metal stitching and advantages.

Process of Metal Locking, Metal Stitching:

The Metal Stitching process is accepted as the method of repairing all cracked, broken and damaged casting in cast iron, aluminium and steel.

metal stitching of broken casting
Metal Stitching of Broken Casting
Repair of Damaged Window of engine block
Repair of Damaged Window of engine block

 

 

 

 

 

 

 

 

 

The Stitching Process
1. At first visible and invisible cracks are identified.
2. The parts are clamped together to bring the parts in original position.
3. A rectangular hole is made across the fractured portion.
4. This hole is made by drilling and chipping.
5. The Master lock, large rectangular key of special metal is inserted into the hole.
6. Locking Pins are inserted alongside the master lock to provide a tight and secured master lock.
7. A length of metal stitching keys are inserted on the sides of the master lock to prevent the locking pins to fall out when the casting is subjected to high vibrations.

Advantage of Metal Stitching
1. No heat stress are induced
2. No Distortion occurs
3. In many Instances machining is not required
4. Invaluable in emergency situations
5. Reduces downtime
6. Gas/ Liquid proof repair

metal Stitchining of Cylinder Head
Metal Stitching of Cylinder Head

For more information, please email us on info@rapowersolutions.com or call us on +91-9582647131

repaire of Crack measuring 1400mm x 1140 mm
Repair of Crack Measuring 1400mm x 1140 mm
Damged engine repair by metal locking process
Damaged Engine Repair by Metal Locking Process

 

RA Power Solutions having more than forty years of experience in field of repair and maintenance of high capacity engines, understands the importance of the parts. In case of damage of engine components or crack, RA Power Solutions undertakes repair onsite by metal stitching or metal locking process. We are considered to be the leaders … Continue reading “Metal Stitching | Metal Locking | Crack Repair | Metal Surgery”

Babbitt Bearing

Babbitt bearing has vast application in power plants, heavy machinery, diesel engines, etc. It is important that the selection of Babbitt white metal is done in  accordance with the application of the bearing, RPM of the shaft, load and various design aspects.

Alternator Bearing of Wartsila Diesel Engine
Alternator Bearing of Wartsila Diesel Engine

RA Power Solutions Pvt. Ltd. manufactures white metal Babbitt bearing having diameter up to 1500 mm. The outer steel casing material is selected according to the application. The grade of white metal is again determined by the design parameters. The Babbitt white metal is imported by us from a leading manufacturing company based in Spain. The babbitting of white metal on the steel casing is done by centrifugal system which ensures that babbitt white metal is bonded strongly with the casing. The white metal babbitting by centrifugal system is proved and widely used in the industry. The thickness of white metal is maintained as per the requirement.

RA Power Solutions Pvt. Ltd. has in house facilities to carry out various machining operation after white metal babbitting is done. The bore size is maintained within the tolerances as per the manufacturer’s requirement.

Journal Bearing of Marine Engine
Journal Bearing of Marine Engine

The rebabbitting of old bearings is also undertaken. The old Babbitt white metal is removed and steel casing is subject to inspection for presence of any crack, higher hardness, deformation of profile, etc. In case all the parameters required are within limits of the steel casing the rebabbitting of white metal is undertaken using the same grade of white metal or superior grade of babbitt white metal in order to ensure far better performance after rebabbitting of old white metal is done

We export new Babbitt bearings and also undertake rebabbitting of old bearings for the reputed companies based all over the world.

We are quality conscious and are very competitively priced with minimum delivery period.

Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Babbitt Bearing
Crankshaft White Metal Babbitt Bearing
Inspection of White Metal Bearing
Inspection of White Metal Bearing
Pedestrial Bearing for Rebabbitting
Pedestrial Bearing for Rebabbitting

 

 

Babbitt bearing has vast application in power plants, heavy machinery, diesel engines, etc. It is important that the selection of Babbitt white metal is done in  accordance with the application of the bearing, RPM of the shaft, load and various design aspects. RA Power Solutions Pvt. Ltd. manufactures white metal Babbitt bearing having diameter up … Continue reading “Babbitt Bearing”

White Metal Bearing Rebabbitting

White metal bearing for marine, diesel power plant and various industrial applications are rebabbited. Latest technology for Rebabbitting process comprising of centrifugal casting equipment is used to ensure the strong bonding of white metal with the steel body of the bearing. The white metal used for rebabbitting is procured from the reputed manufacturer based in Europe and material composition is checked before the rebabbitting of white metal bearing is done.

White Metal Bearing
                   White Metal Bearing

The new white metal Babbitt bearings up to the bore size of 1500 mm are manufactured. Most of these bearings are exported and are used in power plants having turbines and high capacity diesel generating sets. The process of rebabbitting of white metal Babbitt is streamed line at our works to ensure quickest possible turnaround time.

Our objective is always to reduce the down time of main equipment as to avoid the replacement of bearing. We have in-house facilities for machining of white metal bearing after rebabbitting process is done. The final machining and maintenance of bore diameter and other profile of white metal bearing is maintained strictly as per the manufacturer’s specification and tolerance. The white metal Babbitt bearings are shipped back to the client in like a new condition with appropriate packing.

We have successfully executed and exported white metal Babbitt bearing over 50,000 sets all over the world.

Rebabbitting of White Metal Bearing
      Rebabbitting of White Metal Bearing
Exiter Bearing 110 mw
          Exiter Bearing 110 mw
Inspection of White Metal Bearing
Inspection of White Metal Bearing
Half Ring Assembly for Turbine
         Half Ring Assembly for Turbine

White metal bearing for marine, diesel power plant and various industrial applications are rebabbited. Latest technology for Rebabbitting process comprising of centrifugal casting equipment is used to ensure the strong bonding of white metal with the steel body of the bearing. The white metal used for rebabbitting is procured from the reputed manufacturer based in … Continue reading “White Metal Bearing Rebabbitting”

White Metal Bearings for Crankshaft

White metal Babbitt bearings for high capacity engines are manufactured by us. In case of failure of white metal bearings, it is possible to repair them by rebabbitting process. But in case of failure of tri metal bearings the solution is to replace the bearings.

RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearings as per the drawings or as per the samples. The latest centrifugal technology is used for rebabbitting. In-house machining is done maintaining final bore size of the bearing. The quality of white metal used is monitored and metallurgical record is also maintained. Rebabbitting of high capacity diesel engine, gearboxes, pumps and rotatory equipments up to the bore size of 1000 mm is undertaken.

Crankshaft Bearing Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Babbitt Bearing White Metal Crankshaft Bearing
Crankshaft White Metal Babbitt Bearing White Metal Crankshaft Bearing

White metal Babbitt bearings for high capacity engines are manufactured by us. In case of failure of white metal bearings, it is possible to repair them by rebabbitting process. But in case of failure of tri metal bearings the solution is to replace the bearings. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt … Continue reading “White Metal Bearings for Crankshaft”

Alternator White Metal Babbitt Bearings

After grinding of alternator shaft due to damage it is necessary to rebabbit the white metal bearing. The thickness of white metal is increased in order to compensate the reduction in diameter of alternator shaft after grinding. It is necessary that after rebabbitting of white metal alternator bearing the specified oil gap is maintained as stipulated in the manual.

It is necessary to check the bearing shell after removing of old white metal. It is important that bearing shell is free of any hard spots, cracks or pitting.

RA Power Solutions Pvt. Ltd. uses grade of white metal according to the application and load characteristics. We regularly undertake rebabbitting of white metal bearings for engines, turbines, pumps, etc.

Rebabbitting of alternator bearings,turbine bearings,rotor bearings and crankshaft bearings is regularly undertaken for following engine: MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Crepelle, Nohab etc.

Alternator Bearing of Wartsila 12V32 White Metal in Alternator Bearing
Alternator Bearing of Wartsila 12V32 White Metal in Alternator Bearing
Engine Alternator Bearing Alternator Bearing of Wartsila Engine
Engine Alternator Bearing Alternator Bearing of Wartsila Engine
Alternator Bearing of Wartsila Alternator Bearing of Wartsila 18V32
Alternator Bearing of Wartsila Alternator Bearing of Wartsila 18V32
Alternator Bearing After Rebabbitting Engine Alternator Bearing after Rebabbitting
Alternator Bearing After Rebabbitting Engine Alternator Bearing after Rebabbitting

After grinding of alternator shaft due to damage it is necessary to rebabbit the white metal bearing. The thickness of white metal is increased in order to compensate the reduction in diameter of alternator shaft after grinding. It is necessary that after rebabbitting of white metal alternator bearing the specified oil gap is maintained as … Continue reading “Alternator White Metal Babbitt Bearings”