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diesel engine overhaul

Diesel Engine Overhauling and Repair | Marine and Power Plant Diesel Engine Repair

Diesel Engine maintenance, overhauling of diesel engine, and repair & replacement of the Crankshaft are undertaken by RA Power Solutions through experienced technicians. We have been leaders in providing Engine maintenance & overhaul services for the last 4 decades.

The main advantage of assigning the job of diesel engine overhauling and repair, and engine maintenance to RA Power Solutions is that we are experts in undertaking the onsite repair of the Crankshaft, Engine block, and all major services, including the repair of damaged casting. Metal locking & Metal Stitching, Rebabbitting of white metal bearings, and alternator services are offered in-house, which reduces the downtime of the engine.

All our technicians carry a valid Indian CDC & can execute the overhauling of diesel engines & diesel engine repair, marine & power plant diesel engine repair & maintenance while sailing.

Onsite maintenance and overhaul of wartsila Diesel Engine Repair
Onsite maintenance and overhaul of wartsila Diesel Engine Repair

What’s Involved in a Full Diesel Engine Overhaul

RA Power Solutions undertakes major steps when it overhauls a diesel engine. For example, the company serviced the Wartsila 12V32 engine in Panama in 2015.

StepWhat’s Done
Cylinder HeadsDismantle all cylinder heads, grind valves, replace valve guide seals, test for leakage under pressure.
Heat ExchangersOverhaul charged air coolers, jacket water, lubricating oil, and plate heat exchangers (Alfa Laval type).
TurbochargersStrip down ABB turbochargers; renew bearings on both compressor and turbine sides
Pistons and RingsWithdraw pistons, measure clearances, clean piston ring land grooves, replace ring & gudgeon pin components.
Cylinder LinersClean and inspect liners; replace those beyond repair (“bad liners”).
Crankshaft & BearingsMeasure crank web deflection, polish crankshaft, renew main and big-end bearing shells.
Fuel SystemOverhaul fuel injectors (pressure test nozzles), fuel pumps, delivery valves, plungers, barrels.
Auxiliary SystemsSet valve tappet clearances; inspect and repair water‐pumps, mechanical seals, ball bearings; overhaul seawater and jacket-water pumps.

Benefits of Professional Overhaul and Repair

  • Reduced Downtime: Onsite capability + well-equipped workshop = faster turnaround.
  • Cost Savings: Repairing or rebuilding components (bearings, liners, heads) is cheaper than full replacement.
  • Extended Service Life: A properly executed overhaul restores efficiency, reduces leakages, improves fuel performance, and reduces risk of catastrophic failure.
  • Safety & Compliance: Pressure testing, certified welds or repairs, correct sealing, etc., contribute to safer operations.
Onsite repair of major engine components
Onsite repair of major engine components

Why Choose RA Power Solutions

  • Decades of experience with large marine and power plant engines globally.
  • Comprehensive service from heat exchangers to crankshafts, from bearings to fuel systems.
  • Capability to do complex tasks like metal stitching, which many workshops might not offer.
  • Professional certifications, onsite repairs, and ability to work while ships are underway.

For more information regarding diesel engine overhauling, Diesel Engine Overhaul please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

FAQs:

1. What engines does RA Power Solutions overhaul?

They overhaul large marine and power-plant diesel engines, e.g. the Wartsila 12V32

2. Can RA Power Solutions perform onsite repairs?

Yes, they handle onsite repairs for crankshafts, engine blocks and other major systems.

3. Which services do they provide in-house to reduce engine downtime?

They do metal stitching & locking, rebabbitting of white metal bearings, and repair damaged castings themselves.

4. Do their technicians have the required certifications?

Yes, all technicians carry valid Indian CDCs and can work aboard ships while underway.

5. What are the benefits of getting a full overhaul from them?

You get reduced downtime, cost savings, extended engine service life, and improved safety & compliance.

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Diesel Engine Overhauling and Repair - RA Power Solutions
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Diesel Engine Overhauling and Repair - RA Power Solutions
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RA Power Solutions
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