Babbitt Bearing Repair and Rebabbitting Services | RA Power Solutions

RA Power Solutions having experience of more than 43 years of undertaking manufacturing of New Babbitt Bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

  • Generator bearings
  • Turbine Bearing
  • Motor Bearings
  • Fan Bearings
  • Hydroelectric Bearings
  • Steel Rolling Mill
  • Pump Bearings
  • Tilt Pad Bearings
  • Trunnion Bearings
  • Hydrogen Seals
  • Spherical Bags
  • Pinion Bearings
  • Carrier Bearings
  • Compressor Bags
  • Guide Bearings
  • Ship Bearings
  • Thrust Pads
  • All other Babbitted Bearings

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings.

15. Follow up with customers to ensure satisfaction.

Industries Served

  • Utility Companies
  • Steel Mills
  • Cement Plants
  • Mining Industries
  • Motor Repair Shops
  • Marine Shipyards
  • Military
  • Food Processing
  • OEM’s
  • Transportation
  • Irrigation
  • Medical
  • Agriculture
  • Many others, too!

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.  

For any repair and maintenance of new bearings, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing of White Metal Babbitt Bearing | Development of White Metal Babbitt Bearing

RA Power Solutions is the leader in the design, development, and manufacturing of Babbitt white metal bearing up to a diameter of 1500 mm. We export bearings to various countries and supply the bearings to private and public sector industries like maritime, oil and gas sector, power supply industries, and for various applications.

EXPERTISE IN RA POWER SOLUTIONS IN DESIGN DEVELOPMENT AND MANUFACTURING OF WHITE METAL BABBITT BEARINGS:-

  • We specialize in reverse engineering. This helps us in the design and development of bearings as per the sample provided by the client.
  • The bearings are developed and manufactured according to the drawing submitted by the client.
  • The dimension and metallurgical properties of Babbitt white metal are of great importance.
  • With our experience in this field, we recommend always using high-grade white metal, this enhances the life of the bearing manifolds.
  • In case the bearings are heavy and difficult to transport to our factory, we have a team of experienced engineers who visit your plant all over the world with Cad-cam and instruments.
  • Our technicians while staying in your plant prepare the drawing and collect the dimensions required for the development and manufacturing of Babbitt white metal bearings.
  • Our services of preparation of drawing of heavy and old bearings are widely appreciated all over the world and have saved a number of equipment which were not in operation due to unavailability of the bearings.
  • Technicians with experience ranging from 20 to 40 years are available who very well understand the importance of critical dimensions required at the time of development and manufacturing of Babbitt white metal. The bearings are supplied in finished condition with a guarantee.
  • We ensure that the bearings are developed strictly as per the site requirement. We regularly develop small and large bearings up to 1500mm diameter for compressors, diesel engines, high-capacity turbines, Alternators, rotor shafts, gearboxes, pumps, and all applications.

RANGE OF BABBITT WHITE METAL BEARINGS DEVELOPED AND MANUFACTURED BY RA POWER SOLUTIONS:-

We have in-house facilities to machine cylindrical, elliptical, and multi-lobe profiles for our plain journal bearings. We supply tilting pad journal & tilting pad thrust bearings; combined thrust and journal bearings; gearbox spindles; seals and baffles.

Our range of journal and thrust bearings is continuously changing to cover larger and more sophisticated technical products demanded by advanced technology.

BABBITT WHITE METAL LINING:-

We use modern technology for lining white metal on steel casing, the application of the centrifugal casting process backed up by an advanced lining process ensures high-quality white metal bonding.

The bonding of white metal Babbitt to the steel lining is of great importance.  This is ensured by multiple-time inspection by ultrasonic and dye penetrant testing. The ultrasonic and dye penetrant testing of Babbitt white metal lining is done at different stages of manufacturing by qualified in-house level 2 NDT technicians.

MANUFACTURER AND EXPORTER OF BABBITT WHITE METAL INGOTS:-

We also manufacture Babbitt white metal ingots in different grades as per the requirement of the client. All the grades of white metal are internationally standardized and the engineers in the industry are aware of the grading of white metal.

We manufacture and supply Babbitt white metal ingots in the grade and size required by the client.

We export Babbitt white metal bearings in countries like Argentina, Bahamas, Barbados, Bermuda, Bolivia, Brazil, Canada, Chile, Colombia, Costa Rica, Cuba, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, etc.

RA Power Solutions has played a pivotal role in advancing the field of engineering with its remarkable development of white metal Babbitt bearings.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). He is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industries. He is a Technical Adviser to many shipping and heavy industries across the globe.

He is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on bearing manufacturing company, white metal bearing alloy in ingot form, or development of white metal babbitt bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Visit our website:  http://rapowersolutions.com/

Image Gallery

Old Bearing of Turbine before Rebabbitting and Repair                                             White Metal Bearing after Rebabbitting

Old Bearing of Turbine before                   White Metal Bearing after
Rebabbitting and Repair                               Rebabbitting

Thin Shell Type White Metal Bearing                                           Crankpin Bearing

Thin Shell Type White Metal                        Crankpin Bearing
Bearing

White Metal Babbitt Bearing Repair                                            Babbitt White Metal Bearing after Rebabbitting

White Metal Babbitt Bearing                         Babbitt White Metal Bearing
Repair                                                                        after Rebabbitting

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engines, pumps, turbines, alternators, and rotatory equipment.

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipment which are no longer produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for the rebabbitting of white metal is used which ensures an excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results in the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment. White metal babbitt bearings are manufactured as per international standards maintaining close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Rebabbitting of old white metal bearings is undertaken which develops taper and ovality or gets damaged. We are exporting bearings regularly to Singapore, Indonesia, Nigeria, the UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

Babbitt Metal Supplier | White Metal Babbitt Manufacturer

Manufacturers of non-ferrous metals such as tin, lead, copper, antimony, zinc, and aluminium produce white metal for the heavy-duty engineering industry, diesel engines, turbines, and alternators. The tin based Babbitt white metal manufactured qualifies ASTM, SAE, and federal specifications of Babbitt metal. Being an ISO 900:2015 certified company, we provide detailed metallurgical analysis reports with the Babbitt white metal manufactured and supplied by us. The quality of the white metal is assured and is guaranteed.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing for Engine – RA Power Solutions

Babbitt bearings for different applications are manufactured. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearing as per the drawing. In the absence of a drawing, we manufacture white metal bearings as per the sample.

Machining of White Metal Bearing is in Process
Machining of White Metal Bearing is in the Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Bearings
Crankshaft White Metal Bearings
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
MAK Marine Diesel Engine
MAK Marine Diesel Engine

In the case of cement plants, sugar, steel, and heavy engineering plants which have been installed 20 to 30 years back in most cases drawings for the bearing are not available and in case of any breakdown or failure of white metal Babbitt bearing it is difficult to get the bearing from the original manufacturer of the equipment.

Bearings Available for MAN Marine Diesel Engine
Bearings Available for MAN Marine Diesel Engine
White Metal Bearings Ready for Dispatch
White Metal Bearings Ready for Dispatch

RA Power Solutions Pvt. Ltd. has experience and expertise in doing reverse engineering and drawings of white metal Babbitt bearings are prepared and bearings are manufactured strictly as per the original dimensions and specifications.

RA Power Solutions Pvt. Ltd. has more than 37 years of experience in the manufacturing of white metal Babbitt bearings and has supplied and exported bearings up to 1500 mm diameter to various countries.

Re-babbitting of white metal bearings is also done. This is required for old and worn-out bearings. Rebabbitting of white metal bearings is done with a guarantee and at a very competitive price. We follow the centrifugal process for rebabbitting of white metal and the grade of white metal is selected as per the application of the bearing.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer – RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. manufacturing white metal Babbitt bearings for more than 4 decades having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing

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