Manufacturing of Babbitt White Metal Generator Bearing for BEZ Alternator

RA Power Solutions Pvt. Ltd. was approached by a company based in the USA regarding the development and manufacturing of Babbitt white metal BEZ generator bearing. The BEZ generator bearing is fitted on a CKD Skoda diesel generating set. The generator shaft developed ovality due to continuous running of the diesel generating set which is almost 30 years old. The BEZ  alternator bearing got damaged and as per the technicians required replacement. The CKD Skoda manufacturing plant has been shut down for the last 25 years and RA Power Solutions was approached to develop the bearing.

Major technical details of BEZ generator white metal Babbitt bearing

S.NO Description Standard Dimensions (with tolerance as Per Drawing)
1. Bearing bore ID 194.28mm
2. Bearing collar ID  
3. Bearing total width 228.50mm
4. Bearing working area width with Radius 202.90mm
5. Bearing working area width without Radius  
6. Bearing OD Dia collar Side 298.67mm
7. Bearing OD Dia In Centre 371.68mm
BEZ Alternator Bearing
BEZ Alternator Bearing Under Machining Process
BEZ alternator bearing
BEZ Alternator Bearing before manufacturing
BEZ Generator Bearing
BEZ Generator Bearing

The white metal grade for the babbitting of bearing used is 84 grade. Development and manufacturing of BEZ Alternator Babbitt white metal bearing.

Considering the urgent requirement of the client, RA Power Solutions took up the production of the bearing as a top priority. The shell of the bearing was forged due to the non-availability of the raw material. After machining, the babbitting of the white metal was undertaken by a centrifugal process which ensures that the bonding of Babbitt metal with the steel lining is strong and is dense. The final machining of the bearing was undertaken and all the dimensions were maintained as per the drawing submitted by the client.

RA Power Solutions’ capability of manufacturing Babbitt white metal bearings. We are a specialist in manufacturing Babbitt white metal bearings up to 1500 mm outer diameter. Our machines and processes are designed for handling bearings with different diameters including the equipment to undertake the babbitting of white metal by centrifugal process. We are experts in developing the bearing by doing reverse engineering based on the sample of bearing provided to us or manufacturing of bearing as per the drawing.

BEZ alternator bearing under manufacturing
BEZ alternator bearing under manufacturing
BEZ alternator bearing
BEZ Alternator Bearings before manufacturing
BEZ alternator bearing
BEZ Alternator Bearing Under Process

The type of Babbitt white metal bearings manufactured by us generally fall into these categories:-

  • Diesel engines
  • Generators
  • Alternators
  • Turbines
  • Gearboxes
  • Rotors
  • Pumps
  • Compressors
  • Propellers
  • Shaft bearings
  • Pad type bearings

Our main challenge is to develop and manufacture bearings for the equipment which are discontinued by the manufacturer and are no more available to our clients.

BEZ alternator bearing
BEZ Alternator Bearing After Machining
BEZ alternator bearing
BEZ Generator Bearings After Machining

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information regarding BEZ Alternator babbitt white metal bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing for Engine – RA Power Solutions

Babbitt bearings for different applications are manufactured. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearing as per the drawing. In the absence of a drawing, we manufacture white metal bearings as per the sample.

Machining of White Metal Bearing is in Process
Machining of White Metal Bearing is in the Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Bearings
Crankshaft White Metal Bearings
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
MAK Marine Diesel Engine
MAK Marine Diesel Engine

In the case of cement plants, sugar, steel, and heavy engineering plants which have been installed 20 to 30 years back in most cases drawings for the bearing are not available and in case of any breakdown or failure of white metal Babbitt bearing it is difficult to get the bearing from the original manufacturer of the equipment.

Bearings Available for MAN Marine Diesel Engine
Bearings Available for MAN Marine Diesel Engine
White Metal Bearings Ready for Dispatch
White Metal Bearings Ready for Dispatch

RA Power Solutions Pvt. Ltd. has experience and expertise in doing reverse engineering and drawings of white metal Babbitt bearings are prepared and bearings are manufactured strictly as per the original dimensions and specifications.

RA Power Solutions Pvt. Ltd. has more than 37 years of experience in the manufacturing of white metal Babbitt bearings and has supplied and exported bearings up to 1500 mm diameter to various countries.

Re-babbitting of white metal bearings is also done. This is required for old and worn-out bearings. Rebabbitting of white metal bearings is done with a guarantee and at a very competitive price. We follow the centrifugal process for rebabbitting of white metal and the grade of white metal is selected as per the application of the bearing.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

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