Rebabbitting of White Metal Bearings | Babbitt Bearing Manufacturers

RA Power Solutions undertakes rebabbitting of old, worn out, and damaged bearings up to 1500mm diameter for large industrial and marine companies. The rebabbitting is undertaken using the different grades of Babbitt white metal as per international standards. All the bearings rebabbitting is undertaken by a centrifugal process which results in the perfect bonding with the steel casing of the bearings.

The rebabbitting operation executed by us has the following features:

  1. The white metal of the bearing is removed under the controlled temperature.
  2. The bare bearing steel casing is shot-blasted for proper cleaning.
  3. The bearing casing is subject to hardness test and all the hard spots are removed by scooping.
  4. The bearing casing is subject to crack detection by the MPI process.
  5. The bearing is centrifugally cast.
  6. All the bearings after rebabbitting are subject to ultrasound tests to check the bonding with the base metal
  7. Final machining is done on CNC machines, maintaining close tolerance as per the requirements. 

We manufacture Babbitt bearings as per the drawing and requirements of the client. We have in-house facilities to manufacture white metal engine bearings, white metal pump shaft bearings, white metal turbine bearings, white metal alternator bearings, white metal rotor shaft bearings, white metal crankshaft bearings, and white metal bearings for all sizes of shafts ranging from 60 mm to 1500 mm.

With a focus on customer satisfaction, RA Power Solutions caters to a diverse range of industries, including power generation, marine, and heavy engineering. Their white metal bearings are designed to withstand extreme conditions, providing long-lasting solutions that contribute to the efficiency and longevity of machinery.

We are dedicated to providing comprehensive solutions, including installation and maintenance services, ensuring that our clients experience seamless operations and minimal downtime

We are conveniently situated near New Delhi, India (International Airport) and can facilitate the necessary arrangements for import and re-export after repairs promptly and cost-effectively. This is the primary reason we serve more than 36 countries, meeting their critical needs for new white metal Babbitt bearings and providing rebabbitting services for damaged bearings.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

 

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearings by two most popular processes, described in brief as follows:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearings by centrifugal casting process is the most popular and results in high-quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal, eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have in-house facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated thereoff. We as a repair company understand the importance of maintaining the critical dimensions, especially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control which include the following:-

  • MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by a level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
  • We do not accept the presence of any crack in the bearing steel shell. In case of crack is observed, either the bearing shell is rejected or in consultation with our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
  • Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
  • Dimensional inspection for taper, ovality, and all critical dimensions important from the assembly point of view are thoroughly checked.
  • 24×7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings, especially those that are delivered to us for the repairing process. We work on a 24×7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 30-minute drive from New Delhi International Airport.

The import and export of white metal babbitt bearings after repairs are organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White Metal Bearings in Singapore

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal| Babbitt Metal

Babbitt white metal has an important role in satisfactory performance of bearings. The selection of Babbitt white metal is done keeping in view various technical factors. Few of them are given below:-

  • RPM of shaft.
  • Load characteristics on Babbitt white metal bearing
  • Type of lubrication oil used.
  • Bonding characteristics required.
  • Cleanliness and type of filters used.
  • Maintenance schedule of the bearing.

RA Power Solutions Pvt. Ltd. manufactures Babbitt white metal in different grades strictly as per the requirement of the client. The Babbitt white metal is manufactured in our modern facilities having digital control on the metallurgical requirements, temperature and various other aspects required to produce quality white babbitt metal. We manufacture Babbitt white metal broadly of tin based and lead based. We provide babbitt bearings repair and babbitting services.

Tin based Babbitt white metal

The tin based Babbitt white metal is the material which contains more than 80% tin alloy. It may also contain a lesser percentage of antimony, lead and copper. Some of the tin based Babbitt metals are free of lead mainly for the equipments used in the food industry.

The tin-based Babbitt metal has the inherent property to provide low wear and tear due to low friction resistance.

Lead-based Babbitt white metal

Lead-based Babbitt white metal is also a commonly used bearing material as it contains 75% or more of lead alloy. It also contains tin and antimony. The lead-based metal has excellent corrosion, capabilities and is used for marine applications.

Generally speaking, lead based Babbitt white metal is used for the shaft RPM of 100 to 1000 maximum.

Babbitt White Metal with Tin % of 83.2               

Babbitt White Metal with Tin % of 83.2Babbitt White Metal Manufactured and Exported

 Babbitt White Metal Manufactured & Exported

The Babbitt white metal manufactured by us is also used for the manufacturing of new bearings and Rebabbitting of old bearings which is undertaken in our workshop. Presently, the Babbitt white metal is exported to various countries including Ecuador, Bolivia, Colombia, Saudi Arabia, etc.

Export of Babbitt White Metal with 80% Tin  Babbitt White Metal Ingots 

Export of Babbitt White Metal with 80% TinBabbitt White Metal Ingots

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

White Metal
White Metal

White Metal Babbitt Ingots
White Metal Babbitt Ingots

For more information related to leading Babbitt metal, Babbitt bearings repair, and babbitting, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metallizing of Bearing | White Metal Babbitt bearing Manufacturer | Rebabbitting of Bearings – RA Power Solutions

RA Power Solutions undertakes rebabbitting of bearings and manufacturing of new white metal, tri-metal bearings by centrifugal casting process up to 1500 mm diameter. This process of rebabbitting is highly recommended for diesel engines, steam and hydro turbines, and equipment that operate on heavy loads. The rebabbitting by centrifugal casting is the process by which maximum bond strength is obtained. We undertake to manufacture new white metal babbitt bearings and rebabbitting of old damaged or worn out bearings.

Manufacturing of New White Metal Babbitt Bearings Under Process
Manufacturing of New White Metal Babbitt Bearings Under Process

We manufacture new white metal babbitt bearings and repair old babbitt bearings for the following applications.
I) Fan bearing, bearings for alternator, turbine,  and all applications
II) Motor bearing
III) Engine bearing
IV) Tilt pad bearings
V) Pillow blocks
New Babbitt Bearing and Rebabbitting services by RA Power Solutions :
I) We have experienced technicians and production staff controlling the process of rebabbitting. The latest design of centrifugal equipment is used.

Inspection of White Metal Bearing
Inspection of White Metal Bearing

II) High, dense bonding of white metal with steel lining enhancing performance and service life of the bearing.
III) Excellent machining facilities to maintain original tolerances as per OEMs
IV) All the bearings after rebabbitting are thoroughly inspected and reports are prepared and submitted to the clients.

We have a pre-design process for rebabbitting of bearing designed by special experts. Highlights of the process are as follows:

I) Complete inspection of bearing and preparation of the report

Machining of White Metal Bearing
Machining of White Metal Bearing

II) Remove worn babbitt material.
III) Clean, & repair surfaces
IV) Re-babbitting of the bearing by a centrifugal  process
V) We will provide proof of bond for the client’s satisfaction
VI) Machining
VII) Assembly
VIII) Inspection after rebabbitting of bearing
VIII) Installation (As per client’s requirement)
With over 40 years of experience in the industry, RA Power Solutions specializes in the repair and manufacturing of all types of white metal bearings and tri-metal bearings.
For more information regarding rebabbitting of bearing and manufacturing of white and tri-metal bearings, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engines, pumps, turbines, alternators, and rotatory equipment.

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipment which are no longer produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for the rebabbitting of white metal is used which ensures an excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results in the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment. White metal babbitt bearings are manufactured as per international standards maintaining close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Rebabbitting of old white metal bearings is undertaken which develops taper and ovality or gets damaged. We are exporting bearings regularly to Singapore, Indonesia, Nigeria, the UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

Babbitt Metal Supplier | White Metal Babbitt Manufacturer

Manufacturers of non-ferrous metals such as tin, lead, copper, antimony, zinc, and aluminium produce white metal for the heavy-duty engineering industry, diesel engines, turbines, and alternators. The tin based Babbitt white metal manufactured qualifies ASTM, SAE, and federal specifications of Babbitt metal. Being an ISO 900:2015 certified company, we provide detailed metallurgical analysis reports with the Babbitt white metal manufactured and supplied by us. The quality of the white metal is assured and is guaranteed.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engines, pumps, turbines, alternators, and rotatory equipment.

White Metal Bearings for CKD Skoda Engine
White Metal Bearings for CKD Skoda Engine

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipment which are no longer produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for the rebabbitting of white metal is used which ensures an excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results in the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment.

White metal babbitt bearings are manufactured as per international standards maintaining the close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Manufacturing of White Metal Bearings Under Process
Manufacturing of White Metal Bearings Under Process

Rebabbitting of old white metal bearings is undertaken which develops taper and ovality or gets damaged. We are exporting bearings regularly to Singapore, Indonesia, Nigeria, the UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383White Metal Bearings Under Machining

White Metal Bearings Under Machining

Inspection of White Metal Babbitt Bearing
Inspection of White Metal Babbitt Bearing

White Metal Babbitt Bearings Ready for Final Inspection
White Metal Babbitt Bearings Ready for Final Inspection

Babbitt Bearings | Rebabbitting Bearing

Babbitt bearings having different grades of white metal are manufactured either as per the drawing or as per the sample. We can undertake the manufacturing of white metal Babbitt bearing up to a diameter of 1500 mm. White metal Babbitt bearing is manufactured for various applications including rotor shaft bearings, alternator shaft bearings, engine bearings, turbine bearings, etc.

Babbitt bearings have long been an essential component in various industries, providing reliable support and reducing friction in machinery. Whether you’re an engineer, maintenance professional, or simply curious about this vital technology, this comprehensive guide will equip you with a thorough understanding of Babbitt bearings.

We’ll explore their composition, functions, applications, and essential maintenance practices to help you optimize their performance and extend their lifespan.

Babbitt Bearing

RA Power Solutions has strict quality control criteria for manufacturing Babbitt bearings. The bonding of white metal with steel lining is checked by ultrasound. Each bearing is checked dimensionally and for porosity, etc. Babbitt white metal bearings are manufactured by centrifugal process which ensures dense and strong bonding of white metal.

Advantages of Babbitt Bearings:

Babbitt bearings offer several advantages over traditional bearing materials. Due to their soft metal composition, they can conform to minor irregularities in shafts, resulting in improved load distribution and reduced vibration.

Additionally, the low coefficient of friction between the Babbitt surface and rotating shaft ensures less wear and heat generation, leading to extended bearing life and enhanced equipment reliability.

Babbitt bearings play a vital role in ensuring the smooth operation of machinery across numerous industries. By understanding their construction, functions, and maintenance requirements, you can effectively optimize their performance, minimize downtime, and extend their operational life.

Whether you’re involved in engineering, maintenance, or simply interested in this essential technology, this guide provides the knowledge needed to appreciate the significance of Babbitt bearings in modern industrial applications.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing for Engine – RA Power Solutions

Babbitt bearings for different applications are manufactured. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearing as per the drawing. In the absence of a drawing, we manufacture white metal bearings as per the sample.

Machining of White Metal Bearing is in Process
Machining of White Metal Bearing is in the Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Under Rebabbitting Process
Crankshaft White Metal Bearings
Crankshaft White Metal Bearings
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
Thrust Bearing Pad up to 36 Inches in White Metal and Bronze
MAK Marine Diesel Engine
MAK Marine Diesel Engine

In the case of cement plants, sugar, steel, and heavy engineering plants which have been installed 20 to 30 years back in most cases drawings for the bearing are not available and in case of any breakdown or failure of white metal Babbitt bearing it is difficult to get the bearing from the original manufacturer of the equipment.

Bearings Available for MAN Marine Diesel Engine
Bearings Available for MAN Marine Diesel Engine
White Metal Bearings Ready for Dispatch
White Metal Bearings Ready for Dispatch

RA Power Solutions Pvt. Ltd. has experience and expertise in doing reverse engineering and drawings of white metal Babbitt bearings are prepared and bearings are manufactured strictly as per the original dimensions and specifications.

RA Power Solutions Pvt. Ltd. has more than 37 years of experience in the manufacturing of white metal Babbitt bearings and has supplied and exported bearings up to 1500 mm diameter to various countries.

Re-babbitting of white metal bearings is also done. This is required for old and worn-out bearings. Rebabbitting of white metal bearings is done with a guarantee and at a very competitive price. We follow the centrifugal process for rebabbitting of white metal and the grade of white metal is selected as per the application of the bearing.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing – RA Power Solutions

Babbitt bearings have vast applications in power plants, heavy machinery, diesel engines, and more. The selection of Babbitt white metal must be based on the bearing’s application, shaft RPM, load, and various design aspects.

Alternator Bearing of Wartsila Diesel Engine
Alternator Bearing of Wartsila Diesel Engine

RA Power Solutions Pvt. Ltd. manufactures white metal Babbitt bearings with diameters up to 1500 mm. The outer steel casing material is selected according to the application, while the design parameters determine the grade of white metal used. We import the Babbitt white metal from a leading manufacturing company based in Spain. The babbitting process, which involves applying white metal to the steel casing, is done using a centrifugal system to ensure a strong bond. This method is proven and widely used in the industry. The thickness of the white metal is maintained as per the requirement.

RA Power Solutions Pvt. Ltd. has in-house facilities to perform various machining operations after white metal babbitting. The bore size is maintained within the tolerances specified by the manufacturer.

Journal Bearing of Marine Engine
Journal Bearing of Marine Engine

The rebabbitting of old bearings is also undertaken. The old Babbitt white metal is removed, and the steel casing is inspected for cracks, higher hardness, deformation of the profile, etc. If all the required parameters are within the limits of the steel casing, the rebabbitting of white metal is undertaken using the same grade of white metal or a superior grade of Babbitt white metal to ensure far better performance after the rebabbitting of old white metal is done.

We export new Babbitt bearings and also offer rebabbitting services for old bearings to reputed companies worldwide. We prioritize quality and offer competitive pricing with a minimal delivery period.

Crankshaft White Metal Babbitt Bearing
Crankshaft White Metal Babbitt Bearing

Crankshaft Bearing Under Rebabbitting Process
Crankshaft Bearing Under Rebabbitting Process

Experience unparalleled precision and reliability with RA Power Solutions’ comprehensive bearing inspection services. Ensure optimal performance and longevity by scheduling your complete inspection of the bearing now for smoother, more efficient machinery operation. Trust in our expertise to enhance your equipment’s lifespan and minimize downtime. Act today for a seamless tomorrow with RA Power Solutions – your trusted partner in bearing excellence.

For more information on the complete inspection of bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer | Babbitt Bearing Repair-RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. has been manufacturing white metal Babbitt bearings for more than 4 decades, having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

We are the largest manufacturer of Babbitt white metal, and Babbitt bearing alloy metal all over the world including Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Singapore, Dubai, Greece, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Nigeria, Sri Lanka, etc.

For more information regarding Babbitt bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing

 
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