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Rebabbitting of White Metal Bearings | Babbitt Bearing Manufacturers

RA Power Solutions undertakes rebabbitting of old, worn out, and damaged bearings up to 1500mm diameter for large industrial and marine companies. The rebabbitting is undertaken using the different grades of Babbitt white metal as per international standards. All the bearings rebabbitting is undertaken by a centrifugal process which results in the perfect bonding with the steel casing of the bearings.

The rebabbitting operation executed by us has the following features:

The white metal of the bearing is removed under the controlled temperature.
The bare bearing steel casing is shot-blasted for proper cleaning.
The bearing casing is subject to hardness test and all the hard spots are removed by scooping.
The bearing casing is subject to crack detection by the MPI process.
The bearing is centrifugally cast.
All the bearings after rebabbitting are subject to ultrasound tests to check the bonding with the base metal
Final machining is done on CNC machines, maintaining close tolerance as per the requirements.

We manufacture Babbitt bearings as per the drawing and requirements of the client. We have in-house facilities to manufacture white metal engine bearings, white metal pump shaft bearings, white metal turbine bearings, white metal alternator bearings, white metal rotor shaft bearings, white metal crankshaft bearings, and white metal bearings for all sizes of shafts ranging from 60 mm to 1500 mm.

With a focus on customer satisfaction, RA Power Solutions caters to a diverse range of industries, including power generation, marine, and heavy engineering. Their white metal bearings are designed to withstand extreme conditions, providing long-lasting solutions that contribute to the efficiency and longevity of machinery.

We are dedicated to providing comprehensive solutions, including installation and maintenance services, ensuring that our clients experience seamless operations and minimal downtime

We are conveniently situated near New Delhi, India (International Airport) and can facilitate the necessary arrangements for import and re-export after repairs promptly and cost-effectively. This is the primary reason we serve more than 36 countries, meeting their critical needs for new white metal Babbitt bearings and providing rebabbitting services for damaged bearings.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Repair And Rebabbitting Services | RA Power Solutions

**BEZ alternator bearing under manufacturing**

RA Power Solutions having experience of more than 44 years of undertaking manufacturing of a new Babbitt bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

Generator bearings
Turbine Bearing
Motor Bearings
Fan Bearings
Hydroelectric Bearings
Steel Rolling Mill
Pump Bearings
Tilt Pad Bearings
Trunnion Bearings
Hydrogen Seals
Spherical Bags
Pinion Bearings
Carrier Bearings
Compressor Bags
Guide Bearings
Ship Bearings
Thrust Pads
All other Babbitted Bearings

**Manufacturing of White Metal Bearings**

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old Babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings, Babbitt Bearing Repair

15. Follow up with customers to ensure satisfaction.

**Turbine bearing After White Metal Rebabbitting**

**Damage Bearing of 120 MW Turbine For White Metal Rebabbitting**

Industries Served

Utility Companies
Steel Mills
Cement Plants
Mining Industries
Motor Repair Shops
Marine Shipyards
Military
Food Processing
OEM’s
Transportation
Irrigation
Medical
Agriculture
Many others, too!

**BEZ Generator Bearings After Machining**

Babbitt White Metal under Machining — **Babbitt *White* Metal under Machining**

**Machining of White Metal Bearing of Alternator Shaft**

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

For any repair and maintenance of new bearings, Babbitt Bearing Repair, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Bearings In Greece

Introduction:

White metal bearings play a crucial role in various industries, ensuring the smooth and efficient operation of machinery. When it comes to reliable white metal bearing solutions in Greece, RA Power Solutions stands as a trusted provider. With their expertise and cutting-edge technology, they offer high-quality bearing services that meet the diverse needs of industries across the country.

What are White Metal Bearings?

White metal bearings, also known as Babbitt bearings, are designed to provide low friction, high load capacity, and excellent resistance to wear and tear. These bearings consist of a thin layer of white metal, typically made of tin, lead, and antimony, which is bonded to a steel or bronze backing.

White metal bearings are commonly used in applications where heavy machinery operates under extreme conditions, such as in power plants, marine engines, compressors, and industrial equipment.

RA Power Solutions Expertise:

RA Power Solutions is a renowned provider of white metal bearing solutions, offering their expertise to customers in Greece. With a team of highly skilled technicians and engineers, they have the knowledge and experience to deliver reliable and durable white metal bearings in Greece. The company understands the unique requirements of different industries and provides customized solutions that meet specific needs.

State-of-the-Art Facilities:

RA Power Solutions boasts state-of-the-art facilities equipped with modern machinery and tools to manufacture and repair white metal bearings. Their facilities adhere to international quality standards, ensuring that the bearings are produced with precision and accuracy.

Additionally, their advanced infrastructure enables them to handle projects of varying complexities, from small-scale repairs to large-scale manufacturing.

Quality Assurance:

At RA Power Solutions, quality assurance is of utmost importance. The company follows stringent quality control measures throughout the manufacturing and repair processes. Their experienced technicians conduct thorough inspections and tests to ensure that the white metal bearings meet the required specifications and performance standards. By maintaining strict quality control, RA Power Solutions delivers bearings that offer reliable and long-lasting performance.

Repair and Reconditioning Services:

In addition to manufacturing new white metal bearings, RA Power Solutions specializes in the repair and reconditioning of existing bearings. They employ advanced techniques and machinery to restore worn-out bearings to their original condition, saving clients both time and money.

Emergency Services and On Site Support:

RA Power Solutions understands the importance of minimizing downtime in critical machinery. Hence, they offer round-the-clock emergency services to address urgent white metal bearing issues. Whether it’s a breakdown in a power plant or a marine engine failure, their dedicated team is ready to provide immediate assistance.

Moreover, they also offer on site support, dispatching technicians equipped with portable machinery to minimize equipment transportation time and facilitate quick repairs.

Customer Satisfaction:

RA Power Solutions has earned a reputation for its commitment to customer satisfaction. By delivering reliable and efficient white metal bearings, the company has garnered a loyal customer base in Greece. Their customer-centric approach, coupled with prompt and effective services, ensures that clients receive the best possible solutions tailored to their specific needs.

Conclusion:

When it comes to white metal bearings in Greece, RA Power Solutions emerges as a reliable partner for industries across the country. With their expertise, advanced facilities, and commitment to quality, they deliver high-performance white metal bearings that optimize machinery operation.

Whether manufacturing new bearings, repairing existing ones, or providing emergency support, RA Power Solutions is a trusted name in the industry, ensuring the smooth functioning of critical machinery in Greece.

Please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturer & Exporter Of Babbitt White Metal

RA Power Solutions with forty-three years of experience is the manufacturer and exporter of Babbitt white metal ingots. The Babbitt white metal ingots are supplied according to the requirements of the end user.

We have the facilities to cast the as per any specific requirement of the client and its weight.

What are Babbitt White Metal Ingots?

These are specialized alloys used in various industries, including automotive, marine, and industrial applications. This unique metal alloy is known for its low friction properties and excellent load-bearing capabilities. They are typically composed of tin, antimony, and copper, with the ratio of these elements varying depending on the specific application and performance requirements.

Babbitt White Metal Ingots export by RA Power Solutions

These are manufactured strictly as per the material composition requirement of the client. It can have any application.

We have the facilities to manufacture & maintain the chemical composition of white metal babbitt ingots as per the international standard or specific to the client’s requirements.

The application for which we regularly manufacture & export white metal is as follows:

Tin-Lead Solders
Aluminium Joining
Fusible Alloys
Casting Alloys
Jewellery Alloys
Babbitt Alloys
Pewter

The white metal, Babbitt alloy, babbitting white metal is largely exported by us all over the world including Argentine, Brazil, Peru, Bolivia, Russia, Germany, United Kingdom, France, Italy, Spain, Paraguay, Poland, Romania, Netherlands, Belgium, Czech Republic, Greece, Portugal, Sweden, Hungary, Belarus, Austria, Serbia, Bulgaria, Denmark, Finland, Norway, Ireland, Slovenia, Estonia, Malta, Jordan, Libya, Kuwait, Egypt, Morocco, Yemen, Bahrain, Trinidad and Tobago, Tunisia, Sudan, Oman, Algeria, Saudi Arabia, Iraq, Venezuela, etc.

Conclusion:

These are essential components in numerous industries, providing exceptional load-bearing capabilities and low friction properties. The precise manufacturing process, coupled with the expertise of manufacturers and exporters, ensures the availability of high-quality ingots for diverse applications worldwide.

By understanding the manufacturing and exporting processes, we can appreciate the critical role they play in the functioning of modern industries.

For more information on metal alloy, and babbitt alloy, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearings by two most popular processes, described in brief as follows:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearings by centrifugal casting process is the most popular and results in high-quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal, eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have in-house facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated thereoff. We as a repair company understand the importance of maintaining the critical dimensions, especially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control which include the following:-

MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by a level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
We do not accept the presence of any crack in the bearing steel shell. In case of crack is observed, either the bearing shell is rejected or in consultation with our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
Dimensional inspection for taper, ovality, and all critical dimensions important from the assembly point of view are thoroughly checked.
24×7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings, especially those that are delivered to us for the repairing process. We work on a 24×7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 30-minute drive from New Delhi International Airport.

The import and export of white metal babbitt bearings after repairs are organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer | Babbitt Bearing Repair-RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. has been manufacturing white metal Babbitt bearings for more than 4 decades, having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

We are the largest manufacturer of Babbitt white metal, and Babbitt bearing alloy metal all over the world including Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Singapore, Dubai, Greece, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Nigeria, Sri Lanka, etc.

For more information regarding Babbitt bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing