Babbitt Bearing Repair And Rebabbitting Services | RA Power Solutions

RA Power Solutions having experience of more than 44 years of undertaking manufacturing of a new Babbitt bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

  • Generator bearings
  • Turbine Bearing
  • Motor Bearings
  • Fan Bearings
  • Hydroelectric Bearings
  • Steel Rolling Mill
  • Pump Bearings
  • Tilt Pad Bearings
  • Trunnion Bearings
  • Hydrogen Seals
  • Spherical Bags
  • Pinion Bearings
  • Carrier Bearings
  • Compressor Bags
  • Guide Bearings
  • Ship Bearings
  • Thrust Pads
  • All other Babbitted Bearings

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old Babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings, Babbitt Bearing Repair

15. Follow up with customers to ensure satisfaction.

Industries Served

  • Utility Companies
  • Steel Mills
  • Cement Plants
  • Mining Industries
  • Motor Repair Shops
  • Marine Shipyards
  • Military
  • Food Processing
  • OEM’s
  • Transportation
  • Irrigation
  • Medical
  • Agriculture
  • Many others, too!

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.  

For any repair and maintenance of new bearings, Babbitt Bearing Repair, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Main Journal Bearings: Standard & Undersize

RA Power Solutions is a leading engineering company providing onsite machining and grinding of the crankshaft of diesel engines, compressors, pumps, etc.

The requirement of undersize bearings in the case of auxiliary engines and marine engines after grinding is obvious, it is experienced that the crankpin & main journal bearings of popular make of engines are not available ready in stock most of the time from the Engine manufacturer.

RA Power Solutions maintains the stock of standard/ undersize crankpin bearings and main journal bearings for the reputed make & model of engines like B&W, Daihatsu, Deutz, MAK, MAN, Yanmar, Sulzer, Compressor, CKD Skoda and Allen, etc.

We are giving below a sample list of the bearings of the crankpin and main journal which are available with us in stock. A complete list of crankpin and main journal bearings available with us can be shared on request.

Crankpin Bearing of Yanmar
Crankpin Bearing of Yanmar
Main Journral Bearing Daihatsu
Main Journral Bearing Daihatsu
Sr. NoDescriptionQty
1MAN CME 5L 16/24 Standard Crankpin Diameter- 130 mm
a) 0.5 mm Undersized Crankpin Bearing8 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
c) 1.5 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm Undersized Crankpin Bearing8 pairs
e) 2.5 mm Undersized Crankpin Bearing8 pairs
f) Main Journal Bearings8 pairs
2Daihatsu 5DK20 Standard Crankpin Diameter-170 mm
a) 0.5 mm Undersized Crankpin Bearing8 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
c) 1.5 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm Undersized Crankpin Bearing8 pairs
e) 2.5 mm undersize Crankpin Bearing16 pairs
f) Main Journal Bearings8 pairs
3Daihatsu 5DC17 Standard Crankpin Diameter-145 mm
a) 0.5 mm Undersized Crankpin Bearing14 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
c) 1.5 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm Undersized Crankpin Bearing8 pairs
e) 2.5 mm Undersized Crankpin Bearing8 pairs
f) 3.0 mm Undersized Crankpin Bearing8 pairs
g) Main Journal Bearings8 pairs
4Yanmar Engine 6N18AL-DN/DV Standard Crankpin Diameter-145 mm
a) 0.40 mm Undersized Crankpin Bearing14 pairs
b) 0.80 mm Undersized Crankpin Bearing8 pairs
c) 1.60 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm undersized Crankpin Bearing8 pairs
e) 1.20 mm undersized Crankpin Bearing8 pairs
5Yanmar Engine –S 185 L Standard Crankpin Diameter-140 mm
a) 0.8 mm Undersized Crankpin Bearing8 pairs
b) 1.2 mm Undersized Crankpin Bearing8 pairs
c) 1.60 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm Undersized Crankpin Bearing8 pairs
6MAN 9ASL 25/30 Standard Crankpin diameter-195 mm
a) 2.5 mm Undersized Crankpin Bearing8 pairs
b) 3.0 mm Undersized Crankpin Bearing8 pairs
c) 4.0 mm Undersized Crankpin Bearing6 pairs
7Allen Engine PVBCS12 F Standard Crankpin diameter – 190.40 mm
a) 0.5 mm Undersized Crankpin Bearing8 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
8Gas Engine Deutz MWM TBG32V16 Standard Crankpin diameter 204.50 mm
a) 0.5 mm Undersized Crankpin Bearing8 pairs
9Daihatsu Model 8DKM28 Standard Crankpin diameter-235 mm
a) 0.5 mm Undersized Crankpin Bearing8 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
c) 1.5 mm Undersized Crankpin Bearing8 pairs
d) 2.0 mm Undersized Crankpin Bearing8 pairs
e) 2.5 mm Undersized Crankpin Bearing8 pairs
f) Standard size Bearing8 pairs
10Daihatsu Model 6DL-16 Standard Crankpin diameter-120 mm
a) 2.0 mm Undersized Crankpin Bearing8 pairs
b) 2.5 mm Undersized Crankpin Bearing8 pairs
c) 3.0 mm Undersized Crankpin Bearing8 pairs
11MAK MODEL 8M20 Standard Crankpin diameter-152 mm
a) 2.0 mm Undersized Crankpin Bearing8 pairs
b) 2.5 mm Undersized Crankpin Bearing8 pairs
c) 3.0 mm Undersized Crankpin Bearing4 pairs
12MAN 6L 23/30H Standard Crankpin diameter-185 mm
a) 1.5 mm Undersized Crankpin Bearing8 pairs
b) 2.0 mm Undersized Crankpin Bearing8 pairs
c) 2.5 mm Undersized Crankpin Bearing8 pairs
13CKD Skoda 638A6S 2270 KVA Standard Crankpin diameter 280 mm
a) 0.5 mm Undersized Crankpin Bearing12 pairs
b) 1.0 mm Undersized Crankpin Bearing12 pairs
c) 1.5 mm Undersized Crankpin Bearing12 pairs
d) 2.0 mm undersized Crankpin Bearing12 pairs
14Cummins Model QSV 91G8 pairs
15Ariel Compressor JGH/4 stroke 4.5 inch
a) 0.5 mm Undersized Crankpin Bearing8 pairs
b) 1.0 mm Undersized Crankpin Bearing8 pairs
c) 1.5 mm Undersized Crankpin Bearing8 pairs
16Ariel Compressor JGH/4 stroke 4.5-inch Main Journal
a) standard size Main Journal Bearing 8 pairs
MAK Engine Bearing
MAK Engine Bearing
Tri- Metal Bearing
Tri-Metal Bearing

We export Trimetal engine bearings and Babbitt white metal bearings in countries like Iraq, Iran, Dubai, Oman, Saudi Arabia, Qatar, Abu Dhabi, Sharjah, Ajman, Umm Al-Quwain, Fujairah, Bahrain, Kuwait, Antigua and Barbuda, Belize, Dominica, Dominican Republic, Malaysia, Indonesia, Madagascar, Vietnam, Grenada, Guyana, Haiti, Jamaica, Saint Kitts and Nevis, Saint Lucia, South Korea, Saint Vincent, and the Grenadines, Trinidad, and Tobago, etc.

Engine Bearing
Engine Bearing
Bearings of Yanmar Engine
Bearings of Yanmar Engine
Bearing for High Capacity Engine
Bearing for High Capacity Engine
Tri Metal Bearing for Crank Pin and Main Journal
Tri-Metal Bearing for Crank Pin and Main Journal

Bearing Manufacturer: RA Power Solutions

Discover precision and quality with RA Power Solutions – Your trusted bearing manufacturer! Elevate your machinery’s performance with our top-notch bearings. From custom designs to off-the-shelf solutions, we offer a comprehensive range to meet your specific needs. Boost productivity, reduce downtime, and enhance reliability. Explore our bearings today!

For more information on engine bearing manufacturers, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Bearings In Greece

Introduction:

White metal bearings play a crucial role in various industries, ensuring the smooth and efficient operation of machinery. When it comes to reliable white metal bearing solutions in Greece, RA Power Solutions stands as a trusted provider. With their expertise and cutting-edge technology, they offer high-quality bearing services that meet the diverse needs of industries across the country.

What are White Metal Bearings?

White metal bearings, also known as Babbitt bearings, are designed to provide low friction, high load capacity, and excellent resistance to wear and tear. These bearings consist of a thin layer of white metal, typically made of tin, lead, and antimony, which is bonded to a steel or bronze backing.

White metal bearings are commonly used in applications where heavy machinery operates under extreme conditions, such as in power plants, marine engines, compressors, and industrial equipment.

RA Power Solutions Expertise:

RA Power Solutions is a renowned provider of white metal bearing solutions, offering their expertise to customers in Greece. With a team of highly skilled technicians and engineers, they have the knowledge and experience to deliver reliable and durable white metal bearings in Greece. The company understands the unique requirements of different industries and provides customized solutions that meet specific needs.

State-of-the-Art Facilities:

RA Power Solutions boasts state-of-the-art facilities equipped with modern machinery and tools to manufacture and repair white metal bearings. Their facilities adhere to international quality standards, ensuring that the bearings are produced with precision and accuracy.

Additionally, their advanced infrastructure enables them to handle projects of varying complexities, from small-scale repairs to large-scale manufacturing.

Quality Assurance:

At RA Power Solutions, quality assurance is of utmost importance. The company follows stringent quality control measures throughout the manufacturing and repair processes. Their experienced technicians conduct thorough inspections and tests to ensure that the white metal bearings meet the required specifications and performance standards. By maintaining strict quality control, RA Power Solutions delivers bearings that offer reliable and long-lasting performance.

Repair and Reconditioning Services:

White Metal Bearings

In addition to manufacturing new white metal bearings, RA Power Solutions specializes in the repair and reconditioning of existing bearings. They employ advanced techniques and machinery to restore worn-out bearings to their original condition, saving clients both time and money.

Emergency Services and On Site Support:

RA Power Solutions understands the importance of minimizing downtime in critical machinery. Hence, they offer round-the-clock emergency services to address urgent white metal bearing issues. Whether it’s a breakdown in a power plant or a marine engine failure, their dedicated team is ready to provide immediate assistance.

Moreover, they also offer on site support, dispatching technicians equipped with portable machinery to minimize equipment transportation time and facilitate quick repairs.

Customer Satisfaction:

RA Power Solutions has earned a reputation for its commitment to customer satisfaction. By delivering reliable and efficient white metal bearings, the company has garnered a loyal customer base in Greece. Their customer-centric approach, coupled with prompt and effective services, ensures that clients receive the best possible solutions tailored to their specific needs.

Conclusion:

When it comes to white metal bearings in Greece, RA Power Solutions emerges as a reliable partner for industries across the country. With their expertise, advanced facilities, and commitment to quality, they deliver high-performance white metal bearings that optimize machinery operation.

Whether manufacturing new bearings, repairing existing ones, or providing emergency support, RA Power Solutions is a trusted name in the industry, ensuring the smooth functioning of critical machinery in Greece.

Please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturer & Exporter Of Babbitt White Metal

RA Power Solutions with forty-three years of experience is the manufacturer and exporter of Babbitt white metal ingots. The Babbitt white metal ingots are supplied according to the requirements of the end user.

We have the facilities to cast the as per any specific requirement of the client and its weight.

What are Babbitt White Metal Ingots?

These are specialized alloys used in various industries, including automotive, marine, and industrial applications. This unique metal alloy is known for its low friction properties and excellent load-bearing capabilities. They are typically composed of tin, antimony, and copper, with the ratio of these elements varying depending on the specific application and performance requirements.

Babbitt White Metal Ingots export by RA Power Solutions

These are manufactured strictly as per the material composition requirement of the client. It can have any application.

We have the facilities to manufacture & maintain the chemical composition of white metal babbitt ingots as per the international standard or specific to the client’s requirements.

The application for which we regularly manufacture & export white metal is as follows:

  • Tin-Lead Solders
  • Aluminium Joining
  • Fusible Alloys
  • Casting Alloys
  • Jewellery Alloys
  • Babbitt Alloys
  • Pewter
White Babbitt Metal in Blocks
Manufacturing of White Babbitt Metal

The white metal, Babbitt alloy, babbitting white metal is largely exported by us all over the world including Argentine, Brazil, Peru, Bolivia, Russia, Germany, United Kingdom, France, Italy, Spain, Paraguay, Poland, Romania, Netherlands, Belgium, Czech Republic, Greece, Portugal, Sweden, Hungary, Belarus, Austria, Serbia, Bulgaria, Denmark, Finland, Norway, Ireland, Slovenia, Estonia, Malta, Jordan, Libya, Kuwait, Egypt, Morocco, Yemen, Bahrain, Trinidad and Tobago, Tunisia, Sudan, Oman, Algeria, Saudi Arabia, Iraq, Venezuela, etc.

Conclusion:

These are essential components in numerous industries, providing exceptional load-bearing capabilities and low friction properties. The precise manufacturing process, coupled with the expertise of manufacturers and exporters, ensures the availability of high-quality ingots for diverse applications worldwide.

By understanding the manufacturing and exporting processes, we can appreciate the critical role they play in the functioning of modern industries.

For more information on metal alloy, and babbitt alloy, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankpin | Crankshaft Main Journal Repair and Grinding Machine

RA Power Solutions has been working on crankshafts for the last further than forty-two years. We undertake crankpin repair, Main journal repair, and repair of all types of cylindrical shafts onsite. These services we’re offering all over the world on site. We provide journal bearing repair and babbitt bearing repair services all over the world.

We developed an onsite crankshaft/ crankpin & main journal repair machine twenty years back and our present crankshaft grinding machine ranges from 60 mm to 700 mm in terms of diameter. The crankshaft grinding machine undertakes onsite repair of all popular engines manufactured by reputed companies and installed on vessels, diesel power plants, etc.

Onsite-Crankshaft-grinding-machine
Onsite Crankshaft grinding machine
On site Crankshaft grinding machine
Onsite Crankshaft grinding machine

Application of Onsite Crankshaft Grinding Machine

  • A crankshaft grinding machine is designed to undertake repair of all main & auxiliary engines installed on vessels having crankpin/ main journal diameters up to 700 mm in diameter.
  • The crankshaft of heavy-duty compressors used in the gas & oil sector can be repaired successfully. The machine is designed in such a way that there is no requirement for the removal of the crankshaft from the compressor casing.
  • The bearing seating area of the rotor shaft, turbine shaft, alternator shaft, pump shaft, and all types of cylindrical shafts can be repaired onsite without removing them from the main equipment
Crankshaft Grinding Machine for Diesel Engine
Crankshaft Grinding Machine for Diesel Engine
In Situ Crankshaft Grinding and Polishing Machine
In Situ Crankshaft Grinding and Polishing Machine

Design of Crankshaft grinding machine

  • The crankpin and main journal repair machine are designed to be carried to any site all over the world. It is light in weight.
  • The main body of the machine is manufactured out of Titanium alloy which makes it strong enough to work continuously in difficult site conditions.
  • The design and construction of the machine are done in a way that creates minimum vibration. The crankshaft can be repaired even while sailing the vessel.
  • In general taper & ovality after grinding of crankpin & main journal can be controlled within 0.02 mm.
  • The machine is capable of delivering and maintaining the surface finish of 20 RA value which is far better than the standard of surface finish specified by the engine manufacturers.
  • The design of the machine is simple & can be easily operated.
Onsite portable crankshaft grinder
Onsite portable crankshaft grinder
Onsite Crankshaft Grinding Machine
Onsite Crankshaft Grinding Machine

Training

  • The training on the operation of crankshaft grinding machine is given in our in-house training school based in IMT Manesar Gurgaon India.
  • We also extend the training to clients at the site free of cost.
  • The machine is easy to maintain.

We have sold more than seventy onsite crankshaft grinding machines all over the world to shipping companies, Diesel Power Plants & Engine repair workshops, etc.

For more information regarding journal bearing repair and babbitt bearing repair services, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer | Babbitt Bearing Repair-RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. has been manufacturing white metal Babbitt bearings for more than 4 decades, having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

We are the largest manufacturer of Babbitt white metal, and Babbitt bearing alloy metal all over the world including Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Singapore, Dubai, Greece, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Nigeria, Sri Lanka, etc.

For more information regarding Babbitt bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing

 
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