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Babbitt Bearing Repair And Rebabbitting Services | RA Power Solutions

**BEZ alternator bearing under manufacturing**

RA Power Solutions having experience of more than 44 years of undertaking manufacturing of a new Babbitt bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

Generator bearings
Turbine Bearing
Motor Bearings
Fan Bearings
Hydroelectric Bearings
Steel Rolling Mill
Pump Bearings
Tilt Pad Bearings
Trunnion Bearings
Hydrogen Seals
Spherical Bags
Pinion Bearings
Carrier Bearings
Compressor Bags
Guide Bearings
Ship Bearings
Thrust Pads
All other Babbitted Bearings

**Manufacturing of White Metal Bearings**

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old Babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings, Babbitt Bearing Repair

15. Follow up with customers to ensure satisfaction.

**Turbine bearing After White Metal Rebabbitting**

**Damage Bearing of 120 MW Turbine For White Metal Rebabbitting**

Industries Served

Utility Companies
Steel Mills
Cement Plants
Mining Industries
Motor Repair Shops
Marine Shipyards
Military
Food Processing
OEM’s
Transportation
Irrigation
Medical
Agriculture
Many others, too!

**BEZ Generator Bearings After Machining**

Babbitt White Metal under Machining — **Babbitt *White* Metal under Machining**

**Machining of White Metal Bearing of Alternator Shaft**

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

For any repair and maintenance of new bearings, Babbitt Bearing Repair, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturer & Exporter Of Babbitt White Metal

RA Power Solutions with forty-three years of experience is the manufacturer and exporter of Babbitt white metal ingots. The Babbitt white metal ingots are supplied according to the requirements of the end user.

We have the facilities to cast the as per any specific requirement of the client and its weight.

What are Babbitt White Metal Ingots?

These are specialized alloys used in various industries, including automotive, marine, and industrial applications. This unique metal alloy is known for its low friction properties and excellent load-bearing capabilities. They are typically composed of tin, antimony, and copper, with the ratio of these elements varying depending on the specific application and performance requirements.

Babbitt White Metal Ingots export by RA Power Solutions

These are manufactured strictly as per the material composition requirement of the client. It can have any application.

We have the facilities to manufacture & maintain the chemical composition of white metal babbitt ingots as per the international standard or specific to the client’s requirements.

The application for which we regularly manufacture & export white metal is as follows:

Tin-Lead Solders
Aluminium Joining
Fusible Alloys
Casting Alloys
Jewellery Alloys
Babbitt Alloys
Pewter

The white metal, Babbitt alloy, babbitting white metal is largely exported by us all over the world including Argentine, Brazil, Peru, Bolivia, Russia, Germany, United Kingdom, France, Italy, Spain, Paraguay, Poland, Romania, Netherlands, Belgium, Czech Republic, Greece, Portugal, Sweden, Hungary, Belarus, Austria, Serbia, Bulgaria, Denmark, Finland, Norway, Ireland, Slovenia, Estonia, Malta, Jordan, Libya, Kuwait, Egypt, Morocco, Yemen, Bahrain, Trinidad and Tobago, Tunisia, Sudan, Oman, Algeria, Saudi Arabia, Iraq, Venezuela, etc.

Conclusion:

These are essential components in numerous industries, providing exceptional load-bearing capabilities and low friction properties. The precise manufacturing process, coupled with the expertise of manufacturers and exporters, ensures the availability of high-quality ingots for diverse applications worldwide.

By understanding the manufacturing and exporting processes, we can appreciate the critical role they play in the functioning of modern industries.

For more information on metal alloy, and babbitt alloy, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitting Services for Old Bearings | Manufacturing of New Babbitt Bearings

We extend professional services for the repair of old bearings up to 1500 mm in diameter. All the bearings are rebabbitted by centrifugal casting. The approved procedure for remetalling white metal bearings is followed the gist of which is as follows:-

PROCEDURE FOR REBABBITTING OF OLD BEARINGS:-

Removal of old white metal from steel casing under the regulated temperature.
Inspection of a crack in steel casing or bearing after removal of Babbitt white metal.
The crack detection is done by MPI and dye-penetrant test.
We give great importance to shot blasting/sandblasting of steel casing. This is done in the special-purpose shot blasting machines.
Checking the hardness of the steel casing and again checking for cracks after the shot blasting process.
Selection of a high grade of Babbitt metal, we prefer the use of a higher grade of Babbitt metal than the existing one to enhance the life of bearings.
Centrifugal casting of Babbitt white metal.
Inspection of bonding of Babbitt white metal with steel casing by ultrasonic and dye-penetrant test.
Rough machining, final machining, and maintenance of tolerances strictly as per the drawing on CNC machines supported with DRDO.
Final inspection and preparation of reports.

THE REBABBITTING OF OLD BEARINGS AND MAINTENANCE OF BEARINGS IS UNDERTAKEN FOR THE FOLLOWING:-

The most highly recommended repair procedure for large steam and hydro turbine generator equipment. Centrifugal casting is the method used to obtain maximum bond strength in the recasting process of Babbitt bearings. Other casting methods (Static casting, TIG and Puddling, and Metalizing) are also available for:

Fan Bearings
Motor Bearings
Ball Mill Bearings
Tilt Pad Bearings
Thrust Shoes
Pillow Blocks
Hydrogen Seals
Engine bearings comprising main and crankpin bearings
Alternator bearings for high-capacity engines, turbines, rotors, and various applications.

We provide rebabbitting services in countries like Australia, Bangladesh, Cambodia, Chinese Mainland, Hong Kong, Indonesia, Japan, Malaysia, Maldives, Myanmar, New Caledonia, New Zealand, Philippines, Singapore, South Korea, Sri Lanka, Thailand, Vietnam, Afghanistan, Bahrain, Iraq, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, Syria, United Arab Emirates, Yemen, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

He is one of the most enthusiastic professionals and has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on white metal rebabbitting services, bearing remetallic, babbitting of white metal bearing, and remetalling white metal bearings, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt White Metal| Babbitt Metal

Babbitt white metal has an important role in satisfactory performance of bearings. The selection of Babbitt white metal is done keeping in view various technical factors. Few of them are given below:-

RPM of shaft.
Load characteristics on Babbitt white metal bearing
Type of lubrication oil used.
Bonding characteristics required.
Cleanliness and type of filters used.
Maintenance schedule of the bearing.

RA Power Solutions Pvt. Ltd. manufactures Babbitt white metal in different grades strictly as per the requirement of the client. The Babbitt white metal is manufactured in our modern facilities having digital control on the metallurgical requirements, temperature and various other aspects required to produce quality white babbitt metal. We manufacture Babbitt white metal broadly of tin based and lead based. We provide babbitt bearings repair and babbitting services.

Tin based Babbitt white metal

The tin based Babbitt white metal is the material which contains more than 80% tin alloy. It may also contain a lesser percentage of antimony, lead and copper. Some of the tin based Babbitt metals are free of lead mainly for the equipments used in the food industry.

The tin-based Babbitt metal has the inherent property to provide low wear and tear due to low friction resistance.

Lead-based Babbitt white metal

Lead-based Babbitt white metal is also a commonly used bearing material as it contains 75% or more of lead alloy. It also contains tin and antimony. The lead-based metal has excellent corrosion, capabilities and is used for marine applications.

Generally speaking, lead based Babbitt white metal is used for the shaft RPM of 100 to 1000 maximum.

Babbitt White Metal with Tin % of 83.2

Babbitt White Metal with Tin % of 83.2 Babbitt White Metal Manufactured and Exported

Babbitt White Metal Manufactured & Exported

The Babbitt white metal manufactured by us is also used for the manufacturing of new bearings and Rebabbitting of old bearings which is undertaken in our workshop. Presently, the Babbitt white metal is exported to various countries including Ecuador, Bolivia, Colombia, Saudi Arabia, etc.

Export of Babbitt White Metal with 80% Tin Babbitt White Metal Ingots

Export of Babbitt White Metal with 80% Tin Babbitt White Metal Ingots

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty years of experience in the field of engine repair and is a technical adviser to various shipping and heavy industries based all over the world.

For more information related to leading Babbitt metal, Babbitt bearings repair, and babbitting, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer | Babbitt Bearing Repair-RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. has been manufacturing white metal Babbitt bearings for more than 4 decades, having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

We are the largest manufacturer of Babbitt white metal, and Babbitt bearing alloy metal all over the world including Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Singapore, Dubai, Greece, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Nigeria, Sri Lanka, etc.

For more information regarding Babbitt bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing