cracked engine block repair Archives - Read Our Blogs

Metal Locking and Metal Stitching | Metal Stitching Engine Block

Damaged engine parts, construction equipment, and all mechanical equipment can be repaired successfully by metal locking and metal stitching processes in case of cracks or extensive damage to casting due to an accident.

The repair of cracks or damaged casting by using the traditional welding method is not successful for the repair of cast iron and alloy cast metal components.

RA Power Solutions has an expert team of technicians who are trained to execute the repair of cracks and repair of damage casting of large equipment by metal lock surgery and metal locking process.

Broken Area of Generator — Damaged Area of **Engine Block** Measuring 14 inches X 12 inches

Metal Stitching of New Casting Piece in Broken Area

The repair of cracks by metal lock and metal stitching process has the following advantages:

I) In case of a crack or damaged component, there is no need to send it to the designated workshop. Our technicians visit the site and undertake the repair of cracks by metal locking and metal stitching process.

II) Metal lock and metal stitching is a proven method of repair of cracks. It is a permanent solution, a cold process of crack repair, and no heat is generated as in the case of welding.

III) In case a large portion of the casting is damaged it is possible to replace it with the new casting having the same design, profile, and metallurgical properties by metal stitching and metal locking.

We have provided services of crack repair and repair of damage casting for the last 4 decades all over the world. We are cost-effective and execute the repairs with a guarantee.

Broken Engine of Wartsila Diesel Engine

Engine Block of Wartisla After Metal Stitching Process

Repair Cast Iron | Metal Lock Surgery | Cast Iron Repair

We undertake cast iron repair by metal surgery process. It is a cold process of crack repair in cast iron, aluminium casting, and cast steel casting. The repair by metal surgery strictly maintains the original alignment and profile as there is no heat produced and no distortion.

Most of the repairs in cast iron are possible without dismantling the damaged component from the main equipment. We use portable pneumatic tools to undertake cast iron repair by metal stitching, metal locking, and metal surgery.

The only company that offers Metal stitching engine block, metal lock surgery, and metal locking services while the vessel is sailing. For more information, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Metal Stitching – Crack In Cast Iron Engine Components

Crack in cast iron engine components are developed due to stress or accidents. It is not always financially feasible to replace the engine components that develop cracks like the engine block, cylinder head, cylinder liner, turbo charger casing, and other parts. The delivery time and logistics arrangement also take time resulting in the delay in the re-commissioning of the engine.

In this blog post, we will explore how metal stitching can effectively repair cracks in cast iron engine components, and why RA Power Solutions is the go-to provider for all your crack repair needs.

RA Power Solutions undertakes repair of cracked or broken components by metal stitching and metal locking process. This is a cold process which is followed for the repair of cracks. No heat is generated and no stresses are developed. In metal stitching and metal locking, the process of repairing cracked keys and locks of special alloys is used.

We have technicians with over 40 years of experience in the repair of broken casting and cracks. RA Power Solutions is the only company that can undertake the repair of broken casting and cracks by metal stitching and metal locking process on board a vessel while it is sailing. All our technicians undertaking metal stitching and metal locking repairs have valid seaman books. We have successfully undertaken the repair of cracks and broken casting of the following engines which are performing satisfactorily.

Wartsila , Daihatsu , Caterpillar , MAN B&W, MAK , Sulzer , Bergen , Detroit Diesel , Stork Werkspoor , Pielstick , Deutz , Yanmar , MTU , Cummins , Nohab Polar , Mirrlees Blackstone, Caterpillar , Mitsubishi , Yanmar , Daihatsu and many more.

Why Choose RA Power Solutions:

RA Power Solutions is a renowned provider of crack repair solutions for cast iron engine components. With years of experience and a team of highly skilled technicians, we specialize in metal stitching and offer top-notch services tailored to meet the unique needs of each customer.

Don’t let cracks in your cast iron engine components compromise your engine’s performance and longevity. Contact RA Power Solutions today and benefit from their expertise in metal stitching. Enhance your engine’s reliability, minimize downtime, and extend its lifespan with their reliable crack repair services.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Metal Stitching and Metal Locking Company in India | RA Power Solutions

Metal Stitching Service Provider

RA Power Solutions undertakes crack repair and replaces castings broken into pieces due to accidents by metal stitching and metal locking process.

**Metal Locking and Metal Stitching Company in India**

We have a team of dedicated, trained, and experienced technicians undertaking crack repairs of marine engines, compressors, plant machinery, and heavy castings by metal stitching and metal locking process which is a proven method of crack repair. In the case of metal locking and metal stitching, no heat is generated as it is a cold process.

Companies prefer to get the crack repair and replacement of large size of castings that are damaged by metal surgery, metal locking, and metal stitching process.

Repair of Broken Engine Block is in Progress

Process:

This process of crack repair in most cases does not require disassembly of the equipment as the crack repair by metal locking and metal stitching process is executed onsite.

RA Power Solutions has portable, lightweight equipment, and technicians travel to any site or plant in India and all over the world.

RA Power Solutions is the only company in India that has more than 40 years of experience in successfully executing crack repair by metal surgery, metal lock, and metal stitching process.

Most of the leading companies based in India and all over the world are regularly availing our services for crack repair and repair of heavy cast iron parts by metal stitching and metal locking process.

We have executed more than 1000 jobs of crack repair all over the world successfully. We are considered to be the most respected company in India and are cost-effective for cast iron stitching and the best metal stitching service provider.

The author of this blog is Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd., having experience of more than 40 years. He is instrumental in executing successful repairs of the crankshafts of broken engine blocks, crack repair of steel castings, metal locking of cylinder heads, etc.

For more information on metal stitching service providers, metal stitching, cast iron stitching, or cracked engine block repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Cracked Engine Block Repair | Cast Iron Repair | Broken Engine Block Repair

Crack in engine block develops due to various reasons including accident, constant high temperature of lube oil, extraordinary stresses, etc. Replacing cracked or broken engine block works out to be time-consuming and expensive.

**Repair of Yanmar Diesel Engine Block**

**Broken Engine Block of Yanmar Engine**

RA Power Solutions Pvt. Ltd. undertakes crack repair of engine blocks by metal locking and metal stitching. The engine block casting which breaks into pieces is also repaired successfully by metal stitching and metal locking process.

The new piece of casting is prepared and metal stitched in the broken area of the broken engine block.

**New Piece Manufactured of Cast Iron for Metal Stitching**

**Engine Block Repair Near Inspection Window**

We have the experience of more than 37 years of cracked engine block repair, cast iron engine block repair, engine blocks, cylinder heads, broken engine block repair, and heavy castings. We use high-quality metal locks and metal keys which are imported from US and UK.

We have a team of trained technicians, and ours is the only company that can undertake crack repair by metal locking and metal stitching process while the vessel is sailing.

For more information on cracked engine block repair, broken engine block repair, and cast iron engine block repair, you may contact rajshahani@rapowersolutions.com and info@rapowersolutions.com or call us at +91-9582647131

**Repair of Broken Engine Block by Imported Metal Keys and Locks**

After Repair of Engine Block, Grinding of Crankpin is in Process — **After the** Repair of the Engine Block, the Grinding of the **Crankpin is in Process**

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.