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Rebabbitting of White Metal Bearings | Babbitt Bearing Manufacturers

RA Power Solutions undertakes rebabbitting of old, worn out, and damaged bearings up to 1500mm diameter for large industrial and marine companies. The rebabbitting is undertaken using the different grades of Babbitt white metal as per international standards. All the bearings rebabbitting is undertaken by a centrifugal process which results in the perfect bonding with the steel casing of the bearings.

The rebabbitting operation executed by us has the following features:

The white metal of the bearing is removed under the controlled temperature.
The bare bearing steel casing is shot-blasted for proper cleaning.
The bearing casing is subject to hardness test and all the hard spots are removed by scooping.
The bearing casing is subject to crack detection by the MPI process.
The bearing is centrifugally cast.
All the bearings after rebabbitting are subject to ultrasound tests to check the bonding with the base metal
Final machining is done on CNC machines, maintaining close tolerance as per the requirements.

We manufacture Babbitt bearings as per the drawing and requirements of the client. We have in-house facilities to manufacture white metal engine bearings, white metal pump shaft bearings, white metal turbine bearings, white metal alternator bearings, white metal rotor shaft bearings, white metal crankshaft bearings, and white metal bearings for all sizes of shafts ranging from 60 mm to 1500 mm.

With a focus on customer satisfaction, RA Power Solutions caters to a diverse range of industries, including power generation, marine, and heavy engineering. Their white metal bearings are designed to withstand extreme conditions, providing long-lasting solutions that contribute to the efficiency and longevity of machinery.

We are dedicated to providing comprehensive solutions, including installation and maintenance services, ensuring that our clients experience seamless operations and minimal downtime

We are conveniently situated near New Delhi, India (International Airport) and can facilitate the necessary arrangements for import and re-export after repairs promptly and cost-effectively. This is the primary reason we serve more than 36 countries, meeting their critical needs for new white metal Babbitt bearings and providing rebabbitting services for damaged bearings.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Repair And Rebabbitting Services | RA Power Solutions

**BEZ alternator bearing under manufacturing**

RA Power Solutions having experience of more than 44 years of undertaking manufacturing of a new Babbitt bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

Generator bearings
Turbine Bearing
Motor Bearings
Fan Bearings
Hydroelectric Bearings
Steel Rolling Mill
Pump Bearings
Tilt Pad Bearings
Trunnion Bearings
Hydrogen Seals
Spherical Bags
Pinion Bearings
Carrier Bearings
Compressor Bags
Guide Bearings
Ship Bearings
Thrust Pads
All other Babbitted Bearings

**Manufacturing of White Metal Bearings**

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old Babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings.

15. Follow up with customers to ensure satisfaction.

**Turbine bearing After White Metal Rebabbitting**

**Damage Bearing of 120 MW Turbine For White Metal Rebabbitting**

Industries Served

Utility Companies
Steel Mills
Cement Plants
Mining Industries
Motor Repair Shops
Marine Shipyards
Military
Food Processing
OEM’s
Transportation
Irrigation
Medical
Agriculture
Many others, too!

**BEZ Generator Bearings After Machining**

Babbitt White Metal under Machining — **Babbitt *White* Metal under Machining**

**Machining of White Metal Bearing of Alternator Shaft**

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

For any repair and maintenance of new bearings, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearings by two most popular processes, described in brief as follows:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearings by centrifugal casting process is the most popular and results in high-quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal, eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have in-house facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated thereoff. We as a repair company understand the importance of maintaining the critical dimensions, especially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control which include the following:-

MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by a level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
We do not accept the presence of any crack in the bearing steel shell. In case of crack is observed, either the bearing shell is rejected or in consultation with our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
Dimensional inspection for taper, ovality, and all critical dimensions important from the assembly point of view are thoroughly checked.
24×7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings, especially those that are delivered to us for the repairing process. We work on a 24×7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 30-minute drive from New Delhi International Airport.

The import and export of white metal babbitt bearings after repairs are organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing for Engine – RA Power Solutions

Babbitt bearings for different applications are manufactured. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearing as per the drawing. In the absence of a drawing, we manufacture white metal bearings as per the sample.

Machining of White Metal Bearing is in Process — Machining of White Metal Bearing is in the Process

Crankshaft Bearing Under Rebabbitting Process

Thrust Bearing Pad up to 36 Inches in White Metal and Bronze

In the case of cement plants, sugar, steel, and heavy engineering plants which have been installed 20 to 30 years back in most cases drawings for the bearing are not available and in case of any breakdown or failure of white metal Babbitt bearing it is difficult to get the bearing from the original manufacturer of the equipment.

Bearings Available for MAN Marine Diesel Engine

RA Power Solutions Pvt. Ltd. has experience and expertise in doing reverse engineering and drawings of white metal Babbitt bearings are prepared and bearings are manufactured strictly as per the original dimensions and specifications.

RA Power Solutions Pvt. Ltd. has more than 37 years of experience in the manufacturing of white metal Babbitt bearings and has supplied and exported bearings up to 1500 mm diameter to various countries.

Re-babbitting of white metal bearings is also done. This is required for old and worn-out bearings. Rebabbitting of white metal bearings is done with a guarantee and at a very competitive price. We follow the centrifugal process for rebabbitting of white metal and the grade of white metal is selected as per the application of the bearing.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing Manufacturer | Babbitt Bearing Repair-RA Power Solutions

White metal Babbitt bearing has a wide range of applications. Babbitt bearings are commonly used in diesel engines, compressors, turbines, alternators, and rotary equipment. The white metal Babbitt bearings are preferred over the thin shell-type bearings. White metal Babbitt bearings are easy to manufacture and can be repaired by the rebabbitting process. It saves the cost of operation. The manufacturing of white metal Babbitt bearings is easy in incomparable to the manufacturing of tri-metal bearings.

RA Power Solutions Pvt. Ltd. has been manufacturing white metal Babbitt bearings for more than 4 decades, having supplied to various industries and clients based all over the world. We are considered to be the most reliable and cost-effective manufacturer of white metal Babbitt bearings.

We are the largest manufacturer of Babbitt white metal, and Babbitt bearing alloy metal all over the world including Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Singapore, Dubai, Greece, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Nigeria, Sri Lanka, etc.

For more information regarding Babbitt bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing-of-White-Metal-Bearing