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Babbitt Bearing Repair And Rebabbitting Services | RA Power Solutions

**BEZ alternator bearing under manufacturing**

RA Power Solutions having experience of more than 44 years of undertaking manufacturing of a new Babbitt bearing up to 1500 mm diameter. The old bearings that get damaged or worn out are repaired/ rebabbitted using the higher grade of Babbitt white metal & latest process.

Types of Bearings Repair and manufactured by RA Power Solutions:

Generator bearings
Turbine Bearing
Motor Bearings
Fan Bearings
Hydroelectric Bearings
Steel Rolling Mill
Pump Bearings
Tilt Pad Bearings
Trunnion Bearings
Hydrogen Seals
Spherical Bags
Pinion Bearings
Carrier Bearings
Compressor Bags
Guide Bearings
Ship Bearings
Thrust Pads
All other Babbitted Bearings

**Manufacturing of White Metal Bearings**

Rebabbitting and Machining Procedures followed by RA Power Solutions

1. Obtain all dimensions and inspect for abnormal or noticeable damage to the bearing shell and surface.

2. Remove the old Babbitt and inspect the bonding surface and bearing shell for defects.

3. Prepare a bearing shell before babbitting. We do the shot blasting of the bearing shell.

4. Checking of hardness of bearing shell and removal of hard spots by scooping process.

5. Crack detection of bearing shell by MPI process.

6. If required we also undertake dye penetrant tests and Ultrasonic tests.

7. Cast Babbitt by centrifugal process.

8. Machine splits, assemble bearing, rough machine.

9. Ultrasonically inspect the Babbitt bond.

10. Assemble bearing and finish machine bore and thrust faces.

11. Machine and drill oil reliefs, thermocouples, and oil ports.

12. Prepare bearing for shipper. (deburr, assemble, paint)

13. Record all finished dimensions and file for future service.

14. Package and skid bearings.

15. Follow up with customers to ensure satisfaction.

**Turbine bearing After White Metal Rebabbitting**

**Damage Bearing of 120 MW Turbine For White Metal Rebabbitting**

Industries Served

Utility Companies
Steel Mills
Cement Plants
Mining Industries
Motor Repair Shops
Marine Shipyards
Military
Food Processing
OEM’s
Transportation
Irrigation
Medical
Agriculture
Many others, too!

**BEZ Generator Bearings After Machining**

Babbitt White Metal under Machining — **Babbitt *White* Metal under Machining**

**Machining of White Metal Bearing of Alternator Shaft**

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

For any repair and maintenance of new bearings, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Manufacturing of White Metal Babbitt Bearing | Development of White Metal Babbitt Bearing

RA Power Solutions is the leader in the design, development, and manufacturing of Babbitt white metal bearing up to a diameter of 1500 mm. We export bearings to various countries and supply the bearings to private and public sector industries like maritime, oil and gas sector, power supply industries, and for various applications.

EXPERTISE IN RA POWER SOLUTIONS IN DESIGN DEVELOPMENT AND MANUFACTURING OF WHITE METAL BABBITT BEARINGS:-

We specialize in reverse engineering. This helps us in the design and development of bearings as per the sample provided by the client.
The bearings are developed and manufactured according to the drawing submitted by the client.
The dimension and metallurgical properties of Babbitt white metal are of great importance.
With our experience in this field, we recommend always using high-grade white metal, this enhances the life of the bearing manifolds.
In case the bearings are heavy and difficult to transport to our factory, we have a team of experienced engineers who visit your plant all over the world with Cad-cam and instruments.
Our technicians while staying in your plant prepare the drawing and collect the dimensions required for the development and manufacturing of Babbitt white metal bearings.
Our services of preparation of drawing of heavy and old bearings are widely appreciated all over the world and have saved a number of equipment which were not in operation due to unavailability of the bearings.
Technicians with experience ranging from 20 to 40 years are available who very well understand the importance of critical dimensions required at the time of development and manufacturing of Babbitt white metal. The bearings are supplied in finished condition with a guarantee.
We ensure that the bearings are developed strictly as per the site requirement. We regularly develop small and large bearings up to 1500mm diameter for compressors, diesel engines, high-capacity turbines, Alternators, rotor shafts, gearboxes, pumps, and all applications.

RANGE OF BABBITT WHITE METAL BEARINGS DEVELOPED AND MANUFACTURED BY RA POWER SOLUTIONS:-

We have in-house facilities to machine cylindrical, elliptical, and multi-lobe profiles for our plain journal bearings. We supply tilting pad journal & tilting pad thrust bearings; combined thrust and journal bearings; gearbox spindles; seals and baffles.

Our range of journal and thrust bearings is continuously changing to cover larger and more sophisticated technical products demanded by advanced technology.

BABBITT WHITE METAL LINING:-

We use modern technology for lining white metal on steel casing, the application of the centrifugal casting process backed up by an advanced lining process ensures high-quality white metal bonding.

The bonding of white metal Babbitt to the steel lining is of great importance. This is ensured by multiple-time inspection by ultrasonic and dye penetrant testing. The ultrasonic and dye penetrant testing of Babbitt white metal lining is done at different stages of manufacturing by qualified in-house level 2 NDT technicians.

MANUFACTURER AND EXPORTER OF BABBITT WHITE METAL INGOTS:-

We also manufacture Babbitt white metal ingots in different grades as per the requirement of the client. All the grades of white metal are internationally standardized and the engineers in the industry are aware of the grading of white metal.

We manufacture and supply Babbitt white metal ingots in the grade and size required by the client.

We export Babbitt white metal bearings in countries like Argentina, Bahamas, Barbados, Bermuda, Bolivia, Brazil, Canada, Chile, Colombia, Costa Rica, Cuba, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, etc.

RA Power Solutions has played a pivotal role in advancing the field of engineering with its remarkable development of white metal Babbitt bearings.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). He is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industries. He is a Technical Adviser to many shipping and heavy industries across the globe.

He is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on bearing manufacturing company, white metal bearing alloy in ingot form, or development of white metal babbitt bearing, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Visit our website: http://rapowersolutions.com/

Image Gallery

Old Bearing of Turbine before White Metal Bearing after
Rebabbitting and Repair Rebabbitting

Thin Shell Type White Metal Crankpin Bearing
Bearing

White Metal Babbitt Bearing Babbitt White Metal Bearing
Repair after Rebabbitting

Babbitt Bearing | White Metal Babbitt Bearing | Bearing Manufacturer

RA Power Solutions manufactures new white metal Babbitt bearing as per the drawing or sample. We also undertake repair and rebabbitting of old white metal babbitt bearings which get worn out or damaged due to an accident.

We undertake Rebabbitting of white metal bearings by two most popular processes, described in brief as follows:-

Babbitting of bearing by centrifugal process

The rebabbitting of old bearing and babbitting of new bearings by centrifugal casting process is the most popular and results in high-quality of bonding between the babbitt white metal and steel lining of the bearing. In this process, babbitt metal is spun to the bearing housing (outer steel lining of bearing) in spin fixtures actuated by the variable speed of drive units alloying bonding of white metal with the steel shell of the bearing. The temperature of white metal and the bearing shell is strictly controlled.

Static pouring

The process of static pouring of babbitt white metal is commonly used mainly in the cases where centrifugal process cannot be followed due to the design restriction and profile of white metal bearing. Repour each bearing continuous pour of white metal, eliminating the possibility of cracks or joints in the babbitt. This also avoids any possibility of premature failure bearings.

Rough machining and final machining of bearings

We have in-house facility to undertake the rough machining and final machining of bearings after the babbitting of white metal is undertaken. The final machining of inner diameter and critical dimensions is undertaken on the CNC machines fitted with DRDO devices.

This ensures that the white metal babbitt bearing after manufacturing or rebabbitting process has all the dimensions strictly as per the drawing and tolerances stipulated thereoff. We as a repair company understand the importance of maintaining the critical dimensions, especially the inner diameter on which the shaft has to rotate.

We are ISO 9001:2015 certified company and follow strict quality control which include the following:-

MPI for crack detection of bearing shell prior to white metal babbitting process. This is done by a level II qualified technician. The MPI test for crack detection is done prior and also after the short blasting process is done.
We do not accept the presence of any crack in the bearing steel shell. In case of crack is observed, either the bearing shell is rejected or in consultation with our senior engineers, the cracked area of the bearing shell is removed by the scooping process.
Bonding of white metal with the steel shell is checked by ultrasound, no abnormality is accepted.
Dimensional inspection for taper, ovality, and all critical dimensions important from the assembly point of view are thoroughly checked.
24×7 repair services for rebabbitting.

We understand the urgency of white metal babbitt bearings, especially those that are delivered to us for the repairing process. We work on a 24×7 basis to ensure that the bearings are delivered in minimum time after rebabbitting.

We have a definite advantage of our plant location as we are only 30 30-minute drive from New Delhi International Airport.

The import and export of white metal babbitt bearings after repairs are organized by the logistics team.

Pictures showing White Metal Babbitt Bearings

White metal Babbitt bearings are supplied all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, and Canada.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For your requirement of new white metal babbitt bearings, bearings for Daihatsu engine, and old bearing repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

White Metal Babbitt Bearing | Rebabbitting of Bearing – RA Power Solutions

White metal babbitt bearings are manufactured by RA Power Solutions for all applications like engines, pumps, turbines, alternators, and rotatory equipment.

The white metal babbitt bearings are manufactured as per the drawing or as per the sample of the bearings of the equipment which are no longer produced by the original manufacturer. Stringent quality control norms are followed at the time of manufacturing of white metal bearings. The centrifugal system followed for the rebabbitting of white metal is used which ensures an excellent bonding between the base metal and white metal.

The white metal after centrifugal casting has a dense surface without any pin holes or blow holes which results in the satisfactory performance and long life of the white metal babbitt bearing.

The rough and final machining and maintenance of various critical dimensions are maintained by using in-house latest design of equipment. White metal babbitt bearings are manufactured as per international standards maintaining close tolerances. We have the facility to manufacture white metal babbitt bearing up to the outer diameter of 1500 mm.

Rebabbitting of old white metal bearings is undertaken which develops taper and ovality or gets damaged. We are exporting bearings regularly to Singapore, Indonesia, Nigeria, the UK, South America, Sri Lanka, Greece, Dubai, Qatar, etc.

Babbitt Metal Supplier | White Metal Babbitt Manufacturer

Manufacturers of non-ferrous metals such as tin, lead, copper, antimony, zinc, and aluminium produce white metal for the heavy-duty engineering industry, diesel engines, turbines, and alternators. The tin based Babbitt white metal manufactured qualifies ASTM, SAE, and federal specifications of Babbitt metal. Being an ISO 900:2015 certified company, we provide detailed metallurgical analysis reports with the Babbitt white metal manufactured and supplied by us. The quality of the white metal is assured and is guaranteed.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Babbitt Bearing for Engine – RA Power Solutions

Babbitt bearings for different applications are manufactured. RA Power Solutions Pvt. Ltd. manufactures new white metal Babbitt bearing as per the drawing. In the absence of a drawing, we manufacture white metal bearings as per the sample.

Machining of White Metal Bearing is in Process — Machining of White Metal Bearing is in the Process

Crankshaft Bearing Under Rebabbitting Process

Thrust Bearing Pad up to 36 Inches in White Metal and Bronze

In the case of cement plants, sugar, steel, and heavy engineering plants which have been installed 20 to 30 years back in most cases drawings for the bearing are not available and in case of any breakdown or failure of white metal Babbitt bearing it is difficult to get the bearing from the original manufacturer of the equipment.

Bearings Available for MAN Marine Diesel Engine

RA Power Solutions Pvt. Ltd. has experience and expertise in doing reverse engineering and drawings of white metal Babbitt bearings are prepared and bearings are manufactured strictly as per the original dimensions and specifications.

RA Power Solutions Pvt. Ltd. has more than 37 years of experience in the manufacturing of white metal Babbitt bearings and has supplied and exported bearings up to 1500 mm diameter to various countries.

Re-babbitting of white metal bearings is also done. This is required for old and worn-out bearings. Rebabbitting of white metal bearings is done with a guarantee and at a very competitive price. We follow the centrifugal process for rebabbitting of white metal and the grade of white metal is selected as per the application of the bearing.

For more information, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.