overhauling of diesel engine Archives - Read Our Blogs

Diesel Engine Overhauling & Repair | Engine Maintenance | Marine & Power Plant Diesel Engine Repair & Maintenance

Diesel Engine maintenance, overhauling of diesel engine, and repair & replacement of the Crankshaft are undertaken by RA Power Solutions through experienced technicians. We leaders in providing Engine maintenance & overhaul services for the last 4 decades.

The main advantage of assigning a job of diesel engine overhauling & repair, and engine maintenance to RA Power Solutions is that we are experts in undertaking the onsite repair of the Crankshaft, Engine block, and all major services including repair of damaged casting. Metal locking & Metal Stitching, Rebabbitting of white metal bearings, and alternator services are offered in-house this reduces the downtime of the engine.

Diesel Engine Overhaul & Repair

All our technicians carry valid Indian CDC & can execute the overhauling of diesel engines & diesel engine repair, marine & power plant diesel engine repair & maintenance while sailing.

We are giving below details of an overhaul of Wartsila 12V32 Engines executed in Panama, South America in November 2015.

Description:

I) Dismount and overhaul all cylinder heads, grind the valves, and replace all valve guide O ring seals. Checked cylinder head leakage and pressure testing of all heads at 5 bar

II) Overhaul the charged air coolers, Jacket water, and lubricating oil Alfa Laval plate heat exchangers.

III) Dismount and overhaul all ABB turbochargers, and renew the compressor and turbine side bearings.

IV) Withdraw all the pistons, take piston clearances, and check and clean piston ring landing and renewal of piston ring gudgeon pins, and big end bearings.

V) Clean inspect and de-glaze the cylinder liners. Replaced 7 bad liners

VI) Took Crank web deflection measurements after the renewal of main bearings.

VII) Polished the crankshaft and renewed all main and big-end bearings shells.

VIII) Dismount and overhaul all fuel injectors and pressure test the nozzles

IX) Dismount and overhaul the fuel pumps and replacement of delivery valves, plungers, and barrels.

X) Set the valve’s tappet clearances.

XI) Dismount and overhaul of both seawater and jacket water pumps replaced the mechanical seals and ball bearings.

Inspection of Heat Exchanger and Gas Plates

The above engines after the repair and maintenance job undertaken by RA Power Solutions are operating satisfactorily.

The author is Mr. Raj Shahani Managing Director of RA Power Solutions having experience of almost four decades of working on high-capacity diesel engines, turbines, and rotary equipment.

For more information regarding diesel engine overhauling, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

or can visit our websites: https://www.rapowersolutions.com/, https://www.crankshaftgrindingrepair.com/

Overhauling of Diesel Engine | Diesel Engine Repair by RA Power Solutions

Overhauling and Maintenance of Diesel Engine undertaken as per the manufacturer’s recommendations is of great importance for the satisfactory performance of the main engine and auxiliary engines on board a vessel and installed in power plants.

RA Power Solutions undertakes complete overhaul, maintenance, and repair of engines and have experience of more than 40 years in this field. We have a team of technicians and engineers who have experience and have worked with the reputed engine manufacturers.

Inspection & Repair of High Capacity Engine

We follow the guidelines mentioned in the maintenance manual of the engine manufacturer religiously which enhances the life of the engine and results to satisfactory performance.

The main advantage of engine overhaul and engine maintenance services extended by RA Power Solutions is that we have in-house facilities for reconditioning of major components like crankshaft, engine block, connecting rods, cylinder heads, cylinder liners, etc. We also undertake rebabbitting of white metal bearings and crack repair of cast iron and Aluminium components by metal locking and metal stitching process.

The reconditioning of the parts and overhaul of the engine remains the responsibility of RA Power for which we stand guarantee. We promise the following for engine overhaul and engine repair services:

I) The highest quality of engine overhaul and engine repair services.

II) Expertise in calibration and replacement of crankshaft

III) The fastest possible turnaround time due to the experience of our technicians.

IV) Constant improvement in the overhaul of the diesel engine and diesel engine repair services.

V) Dedicated customer service staff available 24X7 with valid CDC.

VI) We have a record of repair, overhaul, and maintenance of over 10,000 Engines.

RA Power Solutions is a trusted name in the world of repair of diesel engines. With years of experience and a team of skilled technicians, they specialize in the comprehensive repair of diesel engines. Whether it’s a minor issue or a major overhaul, RA Power Solutions has the expertise to diagnose and fix problems efficiently, ensuring that diesel engines run at peak performance.

For more information related to the repair of diesel engines, or engine repair services, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repair of Diesel Engine while Vessel is Sailing

Large Diesel Engine Repair & Overhauling

Introduction:

Large diesel engines are the powerhouses that drive a wide range of industries, including marine, oil and gas, power generation, and heavy machinery. Over time, these robust engines may require repair and overhaul to maintain optimal performance and extend their operational lifespan.

In this blog post, we will delve into the world of large diesel engine repair, exploring the key aspects, challenges, and best practices involved in overhauling these mighty mechanical workhorses.

Auxiliary Diesel Engine Repair

RA Power Solutions undertakes high-capacity diesel engine repairs and overhauls onsite. We are perhaps the only company in the world that has in-house facilities to undertake grinding of the crankshaft, metal stitching and metal locking of engine parts, and repair of all major engine components.

Diesel Engine Repair and Overhaul — **Diesel Engine Repair And Overhaul**

We can undertake the diesel engine overhauling, periodic maintenance, and replacement of the crankshaft while the vessel is sailing. All our technicians possess seaman passports which allow them to board the vessel from one port and disembark at a different port.

The company has more than 37 years of experience in undertaking Main and auxiliary large diesel engine repairs and providing overhaul services. Technicians are available at short notice and can travel anywhere in the world. We can meet any emergency breakdown requirements of the main engine and generators.

**Wartsila Marine Diesel Engine Ready for Overhauling**

MAN Marine Diesel Engine under Overhauling — **MAN Marine Diesel Engine Under Overhauling**

Since we have in-house facilities for the repair of engine components technicians carry with them the necessary equipment to calibrate all important parts of the diesel engine at the time of overhauling like calibration of the crankshaft, engine block main journal housing, connecting rods, cylinder liners, cylinder heads, etc.

All the clearances are maintained strictly as per the manufacturer’s recommendations. The load trial of the engine is given after the repair and overhauling of the diesel engine is executed.

**Overhauling of MAK Marine Diesel Engine**

**Hyundai Diesel Engine Under Overhauling And Repair**

Conclusion:

Large diesel engine repair and overhaul are essential to ensure the continued performance and reliability of these formidable machines. By following proper diagnostic procedures, utilizing expert knowledge, and using genuine parts, it is possible to restore these engines to their optimal condition. Regular maintenance and service planning can further enhance the lifespan of large diesel engines, minimizing costly repairs and maximizing productivity in various industries.

Remember, when it comes to large diesel engines, preventive measures, timely repairs, and professional expertise are the keys to maintaining their power and efficiency for years to come.

Author: The author of this blog is Mr. Raj Shahani, Managing Director of RA Power Solutions. He is having experience of almost four decades of working on high-capacity diesel engines, turbines, and rotary equipment. The company specializes in executing the repairs and overhauling of high-capacity diesel engine and their spares.

For more information on engine overhauling, large diesel engine repair, onsite engine overhauling, marine, and auxiliary engine crankshaft repair, and engine repair services, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.